Design, development and testing of a four-component milling dynamometer for the measurement of cutting force and torque

Yaldız, Süleyman; Ünsaçar, Faruk; Sağlam, Hacı; Işık, Hakan

doi:10.1016/j.ymssp.2006.06.005

Cited by 112 publications

(51 citation statements)

References 9 publications

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…Another widespread layout is the one in which a dynamometer is inserted between the tool post and the slide system of the lathe. A dynamometer table with a strain-gauge was developed by Yaldız et al (2007).…”

Section: Dynamometers With Strain Gaugesmentioning

confidence: 99%

The design, calibration and adaption of a dynamometer for fine turning

Horváth

Pálinkás

Mátyási

et al. 2017

IJMMM

View full text Add to dashboard Cite

Abstract:In cutting research, the determination of the spatial force system of cutting processes is extremely important. Therefore, the forces generated need to be measured with high precision. In this paper, the development of a special three-component dynamometer system is presented for the measurement of small forces (0…100 N) in three directions during fine cutting, with a precision of 0.1 N. The designed dynamometer employs a piezo-electric cell and can easily be mounted on the tool post with only small modifications to the tool holder. The setup was calibrated for sensitivity, static load and range. By using error functions, the relative error in the measurement of force is kept below 1.5%.

show abstract

Section: Dynamometers With Strain Gaugesmentioning

confidence: 99%

The design, calibration and adaption of a dynamometer for fine turning

Horváth

Pálinkás

Mátyási

et al. 2017

IJMMM

View full text Add to dashboard Cite

show abstract

“…The study further discusses alternative locations for application of strain gauges in case of ring shaped force transducer. Yaldız et al (2007) have studied that the cutting forces generated in metal cutting process have a direct influence on generation heat, tool wear or failure, quality of machined surface and accuracy of the work piece during the machining process like milling, drilling and turning. In this study, a milling dynamometer that can measure static and dynamic cutting forces and torque during the machining process has been designed and developed.…”

Section: Tuning Fork Type Force Transducersmentioning

confidence: 99%

Force transducers – A review of design and metrological issues

Kumar¹,

Maji²

2016

10.5267/j.esm

View full text Add to dashboard Cite

The present work reports the retrospective investigation of force transducers widely used for force measurement related applications in variety of areas. The paper discusses the salient features of different types of force transducers along with their design and metrological features. The force transducers are covered from the analogue type to modern force transducers. The paper attempts to discuss the limitations of the different types of force transducers.

show abstract

“…The output signals delivered by 16 strain gauges mounted on the rings allowed, after calibration, the measurement of three static force components during the metal cutting process. The use of 20 strain gauges provides the torque value for the milling operations [16]. In addition, a piezo-electric accelerometer completed the data acquisition setup and evaluated dynamic force components [14][15][16].…”

Section: Force Measurement For Other Applicationsmentioning

confidence: 99%

“…The use of 20 strain gauges provides the torque value for the milling operations [16]. In addition, a piezo-electric accelerometer completed the data acquisition setup and evaluated dynamic force components [14][15][16]. This dynamometer was subjected to different tests to characterize its static and dynamic responses.…”

Section: Force Measurement For Other Applicationsmentioning

confidence: 99%

A Device Enhancement for the Dry Sliding Friction Coefficient Measurement Between Steel 1080 and VascoMax with Respect to Surface Roughness Changes

et al. 2010

View full text Add to dashboard Cite

An enhancement of an existing tribometer device developed by Philippon et al. (Wear 257:777-784, 2004) is presented in this work. This experimental device is made up of a dynamometer ring and a specific load sensor allowing to apply an apparent normal force on specimens and to measure frictional forces respectively. A set of strain gauges are added to the upgraded dynamometer ring in this new configuration. The apparent normal force can be recorded accurately during the sliding process. The setup is adapted on a hydraulic testing machine to carry out steel-on-steel dry sliding tests. The first set of standard Steel on standard Steel specimens (XC 38 French standard steel) with two apparent normal pressures are imposed (8 and 80 MPa) as the range of sliding velocities varies from 0.12 to 3.72 m/s for the same contact conditions. The main set of experiments with low sliding velocities (varying from 0 to 3 m/s) for the Steel 1080 on Steel VascoMax are performed in the same tested setup. The recordings of normal and tangential forces leading to the friction coefficient determination are discussed. The values of dry friction coefficient μ according to the experimental parameters are in good agreement with those observed in the literature. Using this new configuration, the effects of the sliding velocity on the surface roughness changes and on the dry fiction coefficient are also investigated. Additionally the surface roughness changes are also investigated. Performing the scans with use of the scanning electron microscope in particular locations of the specimens show the roughness decrease and reveal the occurrence of the wear phenomenon. Moreover, very interesting relations between wear and sliding velocity are observed.

show abstract

Design, development and testing of a four-component milling dynamometer for the measurement of cutting force and torque

Cited by 112 publications

References 9 publications

The design, calibration and adaption of a dynamometer for fine turning

The design, calibration and adaption of a dynamometer for fine turning

Force transducers – A review of design and metrological issues

A Device Enhancement for the Dry Sliding Friction Coefficient Measurement Between Steel 1080 and VascoMax with Respect to Surface Roughness Changes

Contact Info

Product

Resources

About