Design and Synthesis of a Novel Catalytic System Based on Pd Supported on Alumina Extrudates for Hydrotreating of PAO Lubricants

Abstract

The development of hydrogenation processes for polyalphaolefin (PAO) lubricants, which hold commercialization potential, is a challenging endeavor. Here, we synthesized and characterized rod‐shaped γ‐alumina supported Pd catalyst for PAO hydrofinishing, comparing it with γ‐alumina supported Ni catalyst. Results indicated that Pd/Al2O3 catalyst efficiently promoted PAO hydrofinishing, whereas Ni‐based catalyst exhibited lower activity. Optimization of reaction variables using the one‐factor‐at‐a‐time method revealed that hydrogenated polyalphaolefin could be achieved with a 90% yield using a 5 wt.% catalyst, a hydrogen pressure of 12 bar, at 130°C after 7 h. The superior performance of the fabricated catalysts, coupled with the use of rod‐shaped alumina suitable for large‐scale hydrogenation reactors, suggests the versatility of the process for potential commercialization. Additionally, the higher performance of Pd/alumina compared to Ni/alumina catalyst was computationally assessed at the molecular level using DFT methods.