Design and operation of high-power permanent magnet speed regulator used in industry

Abstract

A high-power permanent magnet speed regulator is applied to a cooling water pump for conserving energy during the steel production in Magang (Group) Holding Co., Ltd. The designed setup of high-power permanent magnet speed regulator with a mobile base is shown in this manuscript, and the magnetic eddy under the different meshing area between driving and driven shafts has been simulated. And estimation indicates that the magnet speed regulator-controlled cooling water pump can save electric energy by 22%, about 1,756,400 kW·h per year, compared to the traditional valve-controlled pump, and the waste heat generated by this setup is below 5 ten-thousandths of the shaft power. Meanwhile, the permanent magnet speed regulator has a much lower vibration because of this non-contact way between the driving and driven shafts.