Design and Implementation of Bulk Feeders Using Voice Coil Motors

Abstract

Bulk feeders that can automatically feed materials are one of the most commonly used vibration devices in the electronics industry. This study uses voice coil motors to design and implement a dual-axis bulk feeder and a quad-axis bulk feeder, allowing them to handle many kinds of materials. The implemented feeders can improve some of the problems in traditional bulk feeders, such as only one direction of movement, can only handle one kind of material, the contact time between the material and the platform is too long, and the feeder is not suitable to process materials with particular shapes. Two or four voice coil motors are placed under the platform of the implemented feeder. The vibration of the platform is controlled by the up-and-down movements of the voice coil motors, so that the bulk materials on the platform can be moved to the desired direction according to the feeding requirements. This study proposes a control method to control voice coil motors. For example, using different combinations of up-and-down movements of these four voice coil motors, the quad-axis voice coil feeder can move the material in eight horizontal directions, such as up, down, right, left, up right, up left, down right, and down left, as well as vertically flip. Since the frequency and amplitude of each vibration of the voice coil motor can be easily and instantly adjusted through the program, the implemented feeder can handle other types of materials without modifying the hardware of the device. Finally, some experimental results illustrate that the implemented dual-axis and quad-axis voice coil feeders can indeed effectively handle various bulk materials.