The joining of similar/dissimilar materials by using conventional and nonconventional techniques is a challenging task to produce cost-effective joints without overweighing the product. Traditionally, adhesive welding is the preferred technique used to join polymers at the cost of increase in product weight. The use of nonconventional techniques in welding polymers is limited due to an expensive source of energy. However, all of these techniques have limited applications for the joining of polymers. To overcome this limitation, constant efforts are given to develop a new technique to join the polymer through the Y-shape die channel. The Yshape die channel is the reliable method to join two similar natures of polymers without the use of additive materials, hence product overweight can be avoided. The joint employed through the preheated die channel at 150°C and developed back pressure cause proper blending between the polymers. The reason for the development of back pressure is the nature of joint interface with exploring the scope of metal forming operation such as extrusion and equal channel angular pressing (ECAP) into a new joining procedure. Channel design, joining procedures, dynamic mechanical analysis (DMA), and x-ray diffraction (XRD) of the joints were used to assess the weldability of polymers.