Design and analysis of additive manufactured bimodal structures obtained by cold spray deposition

Bagherifard, Sara; Astaraee, Asghar Heydari; Locati, Matteo; Nawaz, Ali; Monti, Stefano; Kondás, Ján; Singh, Reeti; Guagliano, Mario

doi:10.1016/j.addma.2020.101131

Cited by 15 publications

(10 citation statements)

References 45 publications

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“…The researchers have been demonstrating great enthusiasm in exploring potential applications of this new technique while devoting themselves to an in-depth understanding of the deposition mechanisms. CS has been extensively used for producing a variety of metallic materials for different applications including Al alloy [57][58][59][60], pure Cu and its alloy [61][62][63], Ti and its alloy [64][65][66], Ni-based superalloy [67,68], stainless steel [69][70][71], and MMCs [72][73][74][75][76][77]. As a new member of the AM techniques, CS has been developed for the applications of surface functionalization, damage repair, and the fabrication of large scale components [61,64,[78][79][80].…”

Section: Cold Spraying As An Innovative Solid-state Techniquementioning

confidence: 99%

Al matrix composites fabricated by solid-state cold spray deposition: A critical review

Xie¹,

Yin²,

Raoelison³

et al. 2021

Journal of Materials Science & Technology

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HAL is a multi-disciplinary open access archive for the deposit and dissemination of scientific research documents, whether they are published or not. The documents may come from teaching and research institutions in France or abroad, or from public or private research centers. L'archive ouverte pluridisciplinaire HAL, est destinée au dépôt et à la diffusion de documents scientifiques de niveau recherche, publiés ou non, émanant des établissements d'enseignement et de recherche français ou étrangers, des laboratoires publics ou privés.

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Section: Cold Spraying As An Innovative Solid-state Techniquementioning

confidence: 99%

Al matrix composites fabricated by solid-state cold spray deposition: A critical review

Xie¹,

Yin²,

Raoelison³

et al. 2021

Journal of Materials Science & Technology

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“…In cold gas dynamic spray (CGDS), a wide range of metallic and non-metallic materials can be successfully deposited onto a substrate material to ensure corrosion protection and increase mechanical durability as well as wear resistance. This process can be used not only to manufacture thick coatings but also freestanding parts or to repair damaged components [ 56 , 57 ].…”

Section: Additive Manufacturingmentioning

confidence: 99%

Applications of Additively Manufactured Tools in Abrasive Machining—A Literature Review

et al. 2021

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High requirements imposed by the competitive industrial environment determine the development directions of applied manufacturing methods. 3D printing technology, also known as additive manufacturing (AM), currently being one of the most dynamically developing production methods, is increasingly used in many different areas of industry. Nowadays, apart from the possibility of making prototypes of future products, AM is also used to produce fully functional machine parts, which is known as Rapid Manufacturing and also Rapid Tooling. Rapid Manufacturing refers to the ability of the software automation to rapidly accelerate the manufacturing process, while Rapid Tooling means that a tool is involved in order to accelerate the process. Abrasive processes are widely used in many industries, especially for machining hard and brittle materials such as advanced ceramics. This paper presents a review on advances and trends in contemporary abrasive machining related to the application of innovative 3D printed abrasive tools. Examples of abrasive tools made with the use of currently leading AM methods and their impact on the obtained machining results were indicated. The analyzed research works indicate the great potential and usefulness of the new constructions of the abrasive tools made by incremental technologies. Furthermore, the potential and limitations of currently used 3D printed abrasive tools, as well as the directions of their further development are indicated.

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“…In optimal conditions, the high-velocity particles exiting from the nozzle impact the target surface and bond to the substrate or the already deposited particles as a result of adiabatic shear instability (ASI), which occurs at the interface (Ref 2). CS is recognized as a versatile process since, in addition to surface coatings, its use has been expanded to structural repair applications and additive manufacturing owing to high deposition rates, the possibility of working at large scales and adequate mechanical strength of its deposits ( Ref 3,4). The ever-advancing material processing techniques have recently discovered outstanding capabilities of CS technology in improving the functionality of products made of plastics and polymer matrix composites by the deposition of metallic surface coatings.…”

Section: Introductionmentioning

confidence: 99%

Numerical Modeling of Bond Formation in Polymer Surface Metallization Using Cold Spray

2021

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Surface metallization of polymeric materials using cold spray technology has gained increasing attention in the past decade. Experimental studies have evidenced multiple challenges of this process regarding continuity and homogeneity of the metallic deposits on polymer substrates. Modeling and simulation tools could be very helpful to assess the efficiency of different strategies suggested for improved deposition at a considerably reduced cost; nevertheless, the efforts to use numerical modeling in this sector have been less successful. Here, we develop a detailed finite element model for the cold spray deposition of metal particles on polymeric substrates to shed light on the underlying deposition mechanisms. The simulation results are compared with the literature experiments to establish the effectiveness of the proposed model. The developed model is able to capture the key phenomena involved in the deposition mechanism particularly the particle and substrate mechanical interlocking and substrate local melting. It is shown that a particle velocity threshold value should be exceeded to achieve an effective mechanical interlocking. The substate thermal domain and melting as well as the effects of particle velocity and size on deformation and particle anchorage are discussed.

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Design and analysis of additive manufactured bimodal structures obtained by cold spray deposition

Cited by 15 publications

References 45 publications

Al matrix composites fabricated by solid-state cold spray deposition: A critical review

Al matrix composites fabricated by solid-state cold spray deposition: A critical review

Applications of Additively Manufactured Tools in Abrasive Machining—A Literature Review

Numerical Modeling of Bond Formation in Polymer Surface Metallization Using Cold Spray

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