We investigated the durability of cathode catalysts during a start-up (SU) process similar to that used in actual polymer electrolyte fuel cell vehicle operation. The durability of Pt supported on graphitized carbon black (Pt/GCB) catalysts was evaluated in the practical SU process, i.e., the anode gas was successively cycled between air, hydrogen, and nitrogen. The effect of the SU process on the cell performance was evaluated using two types of catalysts (commercial Pt/GCB, and that prepared in house by the "nanocapsulemethod," n-Pt/GCB). The polarization curves and cyclic voltammetry were evaluated before and after the SU evaluation. The degradation of Pt nanoparticles and carbon supports was analyzed by transmission electron microscopy, scanning transmission electron microscopy, and micro-Raman spectroscopy. We also applied glancing incidence X-ray diffraction in order to observe the depth profiles of the Pt crystallite sizes in various interfacial regions. From these analyses, we found that the degradation of the Pt catalyst occurred not only in the gas outlet region but also the gas inlet region of the cathode. The degradation in the inlet region is ascribed to both the interim electrochemical evaluations and the potential fluctuations, which cause a dissolution of Pt nanoparticles used during the SU process. Polymer electrolyte fuel cells (PEFCs) are able to convert chemical energy directly to electrical energy with high efficiency and have shown promise to be an eco-friendly power source for residential cogeneration systems and fuel cell vehicles (FCV).1-3 Nevertheless, the widespread commercialization of PEFCs has been impeded because of the large amount of the platinum catalyst required, which must be minimized to reduce the system cost. 4 The minimization can be achieved, for example, by the improvement of utilization of Pt nanoparticles dispersed on carbon black supports (Pt/CB) with high surface area used as the cathode catalyst for PEFCs as well as the improvement of the durability. During the start-up and shutdown (SU/SD) cycles of the PEFCs, air and H 2 coexist transiently in the anode until the replacement of the former with the latter (or vice versa) is completed. Reiser et al. showed that this situation causes the cathode potential to climb to more than 1.5 V due to the so-called "reverse current mechanism", 5 which significantly accelerates the degradation of the catalyst due to the oxidation of the CB and the agglomeration or dissolution of the Pt nanoparticles. 6 In our previous research, we have developed a graphitized carbon black (GCB) supported Pt catalyst prepared by the "nanocapsule method" (n-Pt/GCB) to improve the performance of Pt catalysts.
7-9The high dispersion of the Pt nanoparticle catalyst particles on the GCB support prepared by this method provides enhanced oxygen reduction reaction (ORR) activity. It was also found that the durability of the n-Pt/GCB catalyst was improved during a potential cycling evaluation that simulated the variation of the cathode potential during the...