The effect of film thickness from 33 to 211 m on the degradation of pigmented long oil alkyd resin paint film coated on a steel plate in a 3% NaCl solution was investigated by use of a scanning acoustic microscope ͑SAM͒ and a nanoindentation tester. The growth speed and progress pattern of blisters observed by SAM were classified as three types. In the case of a type A blister, at first a lower Young's modulus ͑E͒ area generated partially, a lot of fine blisters initiated in the area at the initial stage that connected with each other and became large. In the case of a type B blister, the initiation time of blistering was long, and the blisters grew rapidly and became large once they appeared. In the case of a type C blister, the initiation time of blistering was long, and blisters grew slowly if they appeared. The blister of 33 m film showed type A, the blister of 47 m film showed type A or type B, the blisters of 119, 154, and 211 mm film showed type B and/or type C blistering. Furthermore, type A initiated before the immersion time of maximum E peak value (T EP ), and type B and type C initiated after T EP .A paint film is used to protect a steel surface from corrosion. In general, since the steel surfaces of a bridge, gasholder, pylon etc., are exposed to various atmospheres, heavy anticorrosive paint is applied to a steel surface to protect it from ultraviolet rays, seawater, etc. It is important to investigate the behavior of paint film coated on steel in a corrosive environment.Consequently, many investigations of paint film coated on metal by electrochemical evaluations have been reported. 1-6 The electrochemical impedance method as electrochemical evaluation has been mainly applied; coating film resistance is measured to evaluate the degradation behavior of paint film.Since the coating film impedance becomes larger with increasing thickness of organic paint films, the evaluation of coating film impedance becomes difficult. In this study the effect of paint film thickness up to 211 m was investigated for the initiation and growth of blisters between the paint film and steel plate interface ͑abbreviation: F/S interface͒ in a corrosive environment. The initiation and growth of blister were nondestructively observed by use of a scanning acoustic microscope ͑SAM͒ 6-8 and the change of the E value of paint film as a change in a physical characteristic was independently measured by use of a nanoindentation tester. 8-10
ExperimentalMaterials.-Metal substrate.-Cold rolled steel plate ͑JIS G3141, ISO 3574-86, SPCC/SB, Nippon test panel, 70ϫ150ϫ0.80 mm) was used. The chemical composition of the steel was C 0.08 mass %, Si trace, Mn 0.35, P 0.94, S 0.018, and Fe balance. The surface treatment of steel plates was applied with degreasing with xylene, polishing with no. 280 SiC-paper of emery paper to silvery metal, and washing with xylene, the treated steel plates were kept to complete drying.Paint.-Long oil alkyd resin paint ͑LAR-P, Dai Nippon Toryo Co., Ltd.͒ was used as an anticorrosive paint. The paint contains le...