Deep-Drawing Process Simulation for Tailor-Welded Blanks with an Elastic Blankholder

Abstract

Application of tailor welded blanks is proved to be very effective in the current trend of body parts construction. However, their formability is limited to the differences of mechanical properties of individual tailor welded blanks parts. These differences result in non-constant material flow and a deflection of the weld line. This article is focused on the elimination of uneven material flow and weld line instability. The results have been obtained by means of laboratory measurements on the drawing tool as well as material simulation computed by LS-DYNA code. According to acquired results, it can be claimed that the blankholder force values and force distribution have a significant influence on the deep-drawing process of tailor welded blanks. The weld line direction in consideration of the blankholder area size has influence on the deflection value. The simulation provided a reliable prediction of tailor-welded blank formability.

Influence of friction condition on failure location of AA5754 aluminium sheet in Nakajima test

“…Thus, the use of aluminium and the associated weight reduction significantly improves the fuel economy of the vehicles. An important technological feature of these sheets is the formability [1]. Sheet metal formability is the ability of the sheet to undergo deformation without defects and still belongs to the main scope of research in sheet forming.…”