Decreasing Formaldehyde Emission from Particleboard Panels Fabricated by Adding Newly Phenolic Compounds as a Scavenger to Urea Formaldehyde Resin

Abstract

This study focused on the influence of some novel scavengers on the physical, mechanical, and formaldehyde emission of particleboard produced with urea-formaldehyde resin. Three different scavengers, alizarin red sulfonate, alizarin yellow-GG, and chromotropic acid, were incorporated to the UF resin at 1, 3, 5, and 7% (by weight) loading levels based on the oven-dried weight of the resin. Other manufacturing parameters were kept constant in the producrion of particleboards. The results indicated that the formaldehyde emission of the particleboards significantly reduced with increasing amount of the scavengers. The lowest formaldehyde emission was found in the specimens containing alizarin red sulfonate (0.38 mg/l), followed by chromotropic acid (0.43 mg/l), and alizarin yellow-GG (0.49 mg/l), respectively, at 7 wt% loading level of the scavengers. Although the physical and mechanical properties of the particleboards decreased with the increasing content of the scavengers, they met the requirements of particleboards for interior fitments (including furniture) for use in dry conditions (P2 grade) of EN 312 standard. According to the results of technological properties and formaldehyde emission of the particleboards, it can be said that alizarin red sulfonate is the best scavenger among the investigated scavengers.