Cutting temperature measurement and prediction in machining processes: comprehensive review and future perspectives

Guimarães, Bruno; Fernandes, C.M.; Figueiredo, Daniel; Silva, Filipe; Miranda, G.

doi:10.1007/s00170-022-08957-z

Cited by 30 publications

(14 citation statements)

References 176 publications

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“…This anomaly implies that there fails to be a linear relationship between these factors. Presumably, symmetry in the plot means that, irrespective of the direction of correction, the CT is also susceptible to changes in the DC and SS [ 95 ]. This symmetry suggests that changes in any of the parameters can have a similar effect on the transformation time.…”

Section: Resultsmentioning

confidence: 99%

Evaluation of crude watermelon oil as lubricant in cylindrical turning of AISI 1525 steel employing Taguchi and grey relational analyses techniques

Kazeem,

Fadare,

Akande

et al. 2024

Heliyon

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Section: Resultsmentioning

confidence: 99%

Evaluation of crude watermelon oil as lubricant in cylindrical turning of AISI 1525 steel employing Taguchi and grey relational analyses techniques

Kazeem,

Fadare,

Akande

et al. 2024

Heliyon

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“…Many techniques have been applied to measure the temperature during the metalcutting process. Each technique has its own advantages and limitations depending on the applied measurement conditions [30][31][32][33][34]. In this experiment, cutting temperatures of the contact zone between coated tools and chips were obtained using the IR camera FLIR A315.…”

Section: Methodsmentioning

confidence: 99%

Finite Element Simulation of Orthogonal Cutting of H13-Hardened Steel to Evaluate the Influence of Coatings on Cutting Temperature

Hao,

Tang,

Zhang

et al. 2024

Coatings

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High cutting temperatures increase tool wear and reduce tool life. To achieve a longer tool life, coated carbide tools have been developed. In this study, the influence of tool coatings on the cutting temperature distribution during the orthogonal cutting of H13-hardened steel is investigated. Firstly, four coating materials, including TiC, TiN, Al2O3, and TiAlN, with the same coating thickness, are selected to evaluate the effects of coating materials on cutting temperature with finite element simulation. The maximum temperatures at the tool rake face and the temperatures at the coating–substrate interface are evaluated. It was found that the maximum temperatures at the tool rake face were the lowest and the highest when TiN and Al2O3 coating materials were applied, respectively. The TiAlN coating material had the best thermal barrier property. Then, the temperature distribution along the direction perpendicular to the tool rake face is investigated for TiAlN-coated tools with different coating thicknesses ranging from 3 μm to 10 μm. It is shown that the temperature gradient increases with the coating thickness. The coating thickness should be kept below 5 μm. Finally, cutting experiments validate the availability of the finite element model.

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“…The temperature monitoring techniques found in the literature fall into two main categories: contact (or conductive) and non-conduct (or radiative) techniques, as summarised in Figure 2 [31,53]. Detailed summaries of background theory of these methods and their uncertainties were provided by Childs [51] and Nicholas and White [54], with Heeley et al [55] providing an uncertainty analysis for their custom fibre-optic infrared thermometer.…”

Section: Temperature Measurement Methodsmentioning

confidence: 99%

A Comparative Review of Thermocouple and Infrared Radiation Temperature Measurement Methods during the Machining of Metals

Leonidas

Ayvar-Soberanis

Laalej

et al. 2022

Sensors

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During the machining process, substantial thermal loads are generated due to tribological factors and plastic deformation. The increase in temperature during the cutting process can lead to accelerated tool wear, reducing the tool’s lifespan; the degradation of machining accuracy in the form of dimensional inaccuracies; and thermally induced defects affecting the metallurgical properties of the machined component. These effects can lead to a significant increase in operational costs and waste which deviate from the sustainability goals of Industry 4.0. Temperature is an important machining response; however, it is one of the most difficult factors to monitor, especially in high-speed machining applications such as drilling and milling, because of the high rotational speeds of the cutting tool and the aggressive machining environments. In this article, thermocouple and infrared radiation temperature measurement methods used by researchers to monitor temperature during turning, drilling and milling operations are reviewed. The major merits and limitations of each temperature measurement methodology are discussed and evaluated. Thermocouples offer a relatively inexpensive solution; however, they are prone to calibration drifts and their response times are insufficient to capture rapid temperature changes in high-speed operations. Fibre optic infrared thermometers have very fast response times; however, they can be relatively expensive and require a more robust implementation. It was found that no one temperature measurement methodology is ideal for all machining operations. The most suitable temperature measurement method can be selected by individual researchers based upon their experimental requirements using critical criteria, which include the expected temperature range, the sensor sensitivity to noise, responsiveness and cost.

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Cutting temperature measurement and prediction in machining processes: comprehensive review and future perspectives

Cited by 30 publications

References 176 publications

Evaluation of crude watermelon oil as lubricant in cylindrical turning of AISI 1525 steel employing Taguchi and grey relational analyses techniques

Evaluation of crude watermelon oil as lubricant in cylindrical turning of AISI 1525 steel employing Taguchi and grey relational analyses techniques

Finite Element Simulation of Orthogonal Cutting of H13-Hardened Steel to Evaluate the Influence of Coatings on Cutting Temperature

A Comparative Review of Thermocouple and Infrared Radiation Temperature Measurement Methods during the Machining of Metals

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