Cutting Forces, Surface Roughness and Tool Wear Quality Assessment Using ANN and PSO Approach During Machining of MDN431 with TiN/AlN-Coated Cutting Tool

Badiger, Pradeep V.; Desai, Vijay; Рамеш, М. Р.; Prajwala, B. K.; Raveendra, K.

doi:10.1007/s13369-019-03783-0

Cited by 69 publications

(35 citation statements)

References 40 publications

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“…Initially, the starting temperature of the sintering process at 35°C was applied, continually heating up to 400°C after reaching 400°C to maintain the same temperature for 40 min. Further heating 400°C to 500°C, the furnace reached 500°C to maintain the same temperature at the time of 40 min [22][23][24]. In the last attempt of heating 500°C to 600°C, the furnace reached the temperature of 600°C and maintains the same temperature for 40 min.…”

Section: Methodsmentioning

confidence: 99%

Study on Compaction and Machinability of Silicon Nitride (Si3N4) Reinforced Copper Alloy Composite through P/M Route

Sathish

Mohanavel

Karthick

et al. 2021

International Journal of Polymer Science

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Nowadays, most of the products are used in the electrical and electronics field, and copper alloy is playing a significant role such as Springs for relay contacts and switchgear, Rotor bars, and Busbars. In this work, the copper alloys consider as base alloy, and the reinforced factor of silicon nitride (Si3N4) is processed of reinforcement as 3 wt. %, 6 wt. %, 9 wt. %, 12 wt. % Si3N4 through powder metallurgy performance. The ball mill process is used for this work to obtain an enhanced homogeneous mixture of both base material as well as reinforced particles. Using a hydraulic press, the blended powders are compacted with applying 3 kN and 10 min period for obtained good strength of green compact specimens. Further, the green compacted specimens are sintered, and the sintered billets are machined in the conventional lathes with different cutting speeds 50 m/min, 100 m/min, and 150 m/min; feed rate of 0.1 mm/rev (fixed); and depth of cut of 0.5 mm, 0.8 mm, 1 mm, 1.2 mm, 1.4 mm, and 1.6 mm. Cutting speed and depth of cut to find the composites’ cutting force is ingenious. A wear test also can be conducted to find the wear resistance of the reinforced particles of the copper alloy material.

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Section: Methodsmentioning

confidence: 99%

Study on Compaction and Machinability of Silicon Nitride (Si3N4) Reinforced Copper Alloy Composite through P/M Route

Sathish

Mohanavel

Karthick

et al. 2021

International Journal of Polymer Science

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“…The use of coated or uncoated tools is another factor affecting cutting forces and thus machinability. The use of TiN/AlN multilayer coated tools resulted in a 9% reduction in surface roughness and cutting force [80]. Uncoated carbide cutting tool has greater cutting force than coated tool.…”

Section: Cutting Forces (Kesme Kuvvetleri)mentioning

confidence: 99%

An Evaluation on Machinability Characteristics of Titanium and Nickel Based Superalloys Used in Aerospace Industry

Yurtkuran

2021

İmalat Teknolojileri Ve Uygulamaları

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Superalloys are a group of materials that are commonly used in aerospace applications and are also called high temperature materials, as they have superior wear and corrosion resistance. Ni-based superalloys are used more often than Ti alloys in the aerospace industry as they have mechanical and physical properties such as superior temperature resistance and toughness, high corrosion resistance, excellent fatigue and creep resistance. Ti alloys, on the other hand, have the highest strength / weight ratio among metals, increasing their preference in these industries continuously. Casting, forging, powder metallurgy and machining methods are used in the process of shaping machine parts used in the aviation industry from superalloys. However, many components are mostly manufactured using machining methods due to the part geometry, desired size and surface quality requirements. In this context, in the production of parts from Ti alloys and Ni-based superalloys, which are difficult to process, the correct selection or optimization of processing parameters is very important in terms of minimization of processing costs and therefore sustainable manufacturing. In this study, factors such as cutting tool quality and cooling/lubrication technology were evaluated for criteria such as tool life, surface integrity and cutting forces, which have an important place in the machinability of titanium and nickel-based superalloys.

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“…A read-through of current literature provides plentiful studies that principally focus on dry machining and other lubrication techniques in various machining operations. Quite a few other investigators, namely Nouioua et al, 26 Mohammed et.al, 2018, 27 Vasu and Reddy, 28 Hegab et al, 29 Paul and Varadarajan, 30 Barzani et al, 31 Gupta et al, 32,33 Sarikaya et al, 6 Mia et al, 34 Liu et al, 35 Badiger et al, [36][37][38] and Goindi et al 39 have applied advanced coolant techniques/dry cutting in a variety of material removal operations. The responses can be maximized or minimized during dry machining along with new advanced cutting tool material.…”

Section: Introductionmentioning

confidence: 99%

Reliability and economic analysis in sustainable machining of Monel 400 alloy

Tayal

Kalsi²,

Gupta

et al. 2021

Proceedings of the Institution of Mechanical Engineers, Part C:

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Engineering field nurtures a variety of superalloys and its wide applications due to the inherent properties of such material. The prime concern of working engineers is to explore reliability, quality, economy, and machinability analysis of these superalloys. In this work, sustainable machining of Monel 400superalloy using PVD multilayer coated carbide tool under dry turning was studied. Surface roughness (Ra, Rz, and Rq), power (P) and cutting force (Fc) were addressed as responses. The subsequent effect of cutting speed, feed and depth of cut on the responses was explored through response surface methodology (RSM), statistical analysis of variance (ANOVA) and multiple regression analysis. Details of tool wear was observed via scanning electron microscope (SEM) to know the cutting behavior at interface. Further, the reliability and economic analysis were performed to substantiate the feasibility of cutting insert. The investigation reveals that surface roughness was affected by feed and cutting speed. The increase in cutting speed uncovers lower cutting forces with improved surface finish during dry turning which further reduces the power requirement. The economic analysis shows unit production time and unit production cost based on a single insert PVD coated carbide tool under optimum value condition. The reliability analysis exposes the meantime to repair (MTTR) (5 min), mean time between failure (MTBF) (28 min), availability (84.8%), failure rate (0.03), and reliability (80.5%) for the production system.

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Cutting Forces, Surface Roughness and Tool Wear Quality Assessment Using ANN and PSO Approach During Machining of MDN431 with TiN/AlN-Coated Cutting Tool

Cited by 69 publications

References 40 publications

Study on Compaction and Machinability of Silicon Nitride (Si3N4) Reinforced Copper Alloy Composite through P/M Route

Study on Compaction and Machinability of Silicon Nitride (Si3N4) Reinforced Copper Alloy Composite through P/M Route

An Evaluation on Machinability Characteristics of Titanium and Nickel Based Superalloys Used in Aerospace Industry

Reliability and economic analysis in sustainable machining of Monel 400 alloy

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