Abstract:Maleic anhydride (MAH) grafting to different polyolefins with similar grafting degree can have different effects on crystallization, crystal structure, and mechanical and thermal properties. The grafting leads to a smaller crystal size, less ordered lamellar structure, and a shorter long period for HDPE, LLDPE, and PP. The grafting makes PP lamellar packing less ordered the most and almost no effect to LLDPE. The grafting does not have that much impact on the crystallization ability of the HDPE, LLDPE, and HDP… Show more
“…It can be observed that PP-gAPP shows higher modulus and tensile strength than PP and PP-gMA. This could be attributed to the significant decrease in molecular weight and increase in melt index when MAH is grafted into PP as was reported elsewhere 41 and to the more rigid structure of APP. It also can be seen that the composite samples compatibilized with PP-gAPP show better mechanical properties with higher modulus and tensile strength.…”
The combination of keratin fibers (KF), obtained from poultry feathers, with chitosan (Ch) are employed in polypropylene (PP) composites to enhance the flame-retardant (FR) properties. The combined effect of each additive and the use of functionalized PP with ammonium polyphosphate (PP-gAPP) as a compatibilizer, compared with PP-gMA, on composite FR properties was analyzed. This compatibilizer was prepared by melt reaction of maleic anhydride grafted PP (PP-gMA) with ammonium polyphosphate (APP). The grafting of APP was characterized by FTIR, XRD, and NMR. PP/KF/Ch composites using PP-gAPP as compatibilizer were characterized by TGA, mechanical properties, and fire-retardant tests such as UL-94 (HB), limiting oxygen index (LOI), and cone calorimeter evaluations. These tests demonstrated the enhancement in fire-retardant characteristics obtained by using PP-gAPP as a compatibilizer agent compared with PP-gMA. The combination of the additives (KF and Ch) with PP-gAPP as compatibilizer in PP, increases the modulus and tensile strength and significantly improves the LOI and reduces the peak heat release rate during cone calorimetry tests with better thermal stability and a noticeable reduction in horizontal burning rate. Most important, the results indicated that the combination of these additives produce similar flame retardancy than a reference sample with high magnesium hydroxide loading. These composites are a promising way to meet the growing demand for high-performance materials with FR characteristics using bio-fire retardant additives such as KF and Ch, in sustainable and environmentally friendly composites.
“…It can be observed that PP-gAPP shows higher modulus and tensile strength than PP and PP-gMA. This could be attributed to the significant decrease in molecular weight and increase in melt index when MAH is grafted into PP as was reported elsewhere 41 and to the more rigid structure of APP. It also can be seen that the composite samples compatibilized with PP-gAPP show better mechanical properties with higher modulus and tensile strength.…”
The combination of keratin fibers (KF), obtained from poultry feathers, with chitosan (Ch) are employed in polypropylene (PP) composites to enhance the flame-retardant (FR) properties. The combined effect of each additive and the use of functionalized PP with ammonium polyphosphate (PP-gAPP) as a compatibilizer, compared with PP-gMA, on composite FR properties was analyzed. This compatibilizer was prepared by melt reaction of maleic anhydride grafted PP (PP-gMA) with ammonium polyphosphate (APP). The grafting of APP was characterized by FTIR, XRD, and NMR. PP/KF/Ch composites using PP-gAPP as compatibilizer were characterized by TGA, mechanical properties, and fire-retardant tests such as UL-94 (HB), limiting oxygen index (LOI), and cone calorimeter evaluations. These tests demonstrated the enhancement in fire-retardant characteristics obtained by using PP-gAPP as a compatibilizer agent compared with PP-gMA. The combination of the additives (KF and Ch) with PP-gAPP as compatibilizer in PP, increases the modulus and tensile strength and significantly improves the LOI and reduces the peak heat release rate during cone calorimetry tests with better thermal stability and a noticeable reduction in horizontal burning rate. Most important, the results indicated that the combination of these additives produce similar flame retardancy than a reference sample with high magnesium hydroxide loading. These composites are a promising way to meet the growing demand for high-performance materials with FR characteristics using bio-fire retardant additives such as KF and Ch, in sustainable and environmentally friendly composites.
“…XRD measurements were conducted to study the structure of the RHDPE, WGP and MAgPE raw materials in addition to the RHDPE/MAgPE/WGP composite at the optimum mixture (78.5 wt.% RHDPE,1.5 wt.% MAgPE and 20 wt.% WGP) before and after the thermal milling consolidation process, as shown in Figure 7 (d) . As shown, the two characteristic diffraction peaks of HDPE at 2 θ = 21.4° and 23.9° corresponding to the 110 and 200 orthorhombic crystalline planes [ 33 ], respectively, were observed in RHDPE, suggesting that the crystal structure of RHDPE remained unchanged after cold milling. Similarly, the amorphous structure of WGP and semicrystalline structure of MAgPE were not affected by milling.…”
Several reinforcement materials are incorporated into a polymeric matrix to improve the mechanical properties and reduce the cost of the obtained composites. In this work, recycled high-density polyethylene/waste glass powder composites, compatibilized with maleic anhydride-grafted polyethylene, were prepared using a two-roll mill and compression molding techniques. Four levels of waste glass powder, 2, 10, 20 and 30% by weight, and five levels of the compatibilizer, polyethylene grafted with maleic anhydride (0.5, 1.5, 2.5, 5 and 7.5%by weight), were used. The effect of adding waste glass powder and compatibilizer concentration on the composite's mechanical properties, such as tensile strength, tensile strain, tensile modulus and thermal properties was studied. The results showed that superior mechanical properties were obtained and that the tensile strength and modulus increased with increasing waste glass powder content and compatibilizer concentration by 20 and 1.5 wt%, respectively. However, the elongation at the break decreased with the increase in both factors. The composite, which was prepared under ideal conditions, has high thermal stability and can be easily recycled and reprocessed for five cycles with high mechanical properties. This study recommends that the prepared composite, under optimum conditions, can be used as a cost-effective automobile dashboard material.
“…In fact, as extensively reported in the literature for virgin polyethylene/polypropylene blends [ 19 , 20 ] and, as also successfully implemented by means of the reactive extrusion of Fil-s [ 6 ], the maleic anhydride is able to stabilize the macro-radicals’ sites formed during the reaction of the polymer with a peroxide. In other words, it creates an inter-chain block or graft copolymers, leading to enhanced compatibility and improved mechanical properties [ 21 ] of the obtained material.…”
Section: Resultsmentioning
confidence: 99%
“…The alternative strategy for Fil-s upgrading, which foresees the addition of a PE/PP-g-MA compatibilizer, instead of the direct, reactive grafting/compatibilization with maleic anhydride of the recycled material, offers the twofold advantage of providing the plastics converters with a ready-to-use compatibilizer and of more easily tuning the compatibilization process. Concerning this latter issue, while it is well known that the inherent complexity of conducting free radical reactions for grafting MA on virgin polyolefin matrices, without extensive side reactions [ 20 , 21 ], many further difficulties arise when the material comes from the post-consumer polymeric waste stream, due to the unpredictable presence of several types of contaminants [ 6 ], which might affect the yield and effectiveness of the reaction.…”
Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances.
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