Spinel-structured
lithium nickel manganese oxide (LiNi0.5Mn1.5O4, LNMO) is a low-cost battery cathode
material with a high operating voltage (∼4.7 V vs Li+/Li), relatively high capacity (∼147 mA h g–1), and good rate performance. Previous studies have suggested that
large particle size, single-crystal-like morphology, and high phase
purity are favorable for achieving good electrochemical performance.
However, simultaneous control over these properties is difficult for
conventional solid-state synthesis at high temperatures. Here, we
report a molten-salt-assisted method to prepare large-size (median
grain size D50 = 16.8 μm) single-crystal LNMO with
molten lithium molybdate (Li2MoO4) serving as
the medium of ion diffusion and crystal growth. In situ X-ray diffraction (XRD) studies of the material preparation process
reveal structural disorder and formation of the rock-salt impurity
phase at high temperatures, which are reverted upon cooling. The correlations
between the cooling rate and structural ordering/phase purity at the
single-particle level are further studied using correlative scanning
electron microscopy and Raman spectroscopy (SEM-Raman) techniques.
SEM-Raman studies for the first time reveal that the Ni-rich rock-salt
impurity phase actually exists at the interior of the large-size LNMO
particles, which is difficult to be detected by conventional XRD or
Raman spectroscopy because of limitations in probing depth. We further
confirm that slow cooling is the key to increasing structural ordering
and enhancing electrochemical performance of LNMO. The optimized LNMO
sample shows excellent cycle performance by retaining ∼85%
initial capacity after 300 charge–discharge cycles and acceptable
level of rate capability despite its large particle size. Our results
highlight the importance of mechanistic studies into material synthesis,
which provide the basis for designing better materials and more efficient
preparation methods.