The
acid treatment process of production wells is one of the most
acid-induced corrosive processes. Corrosion inhibitors are an effective
tool to inhibit the acids employed in acidizing treatments. Herein,
new eco-friendly hydrazone-based compounds, namely, 2-(4-isobutylphenyl)-N-((1E,2E)-3-phenylallylidene) propanehydrazide (IPP) and N′-cyclohexylidene-2-[4-(2-methylpropyl)phenyl] propanehydrazide
(CIP), were prepared through the functionalization of ibuprofen (IBF)
and applied for corrosion mitigation of N80 steel in 15 wt % HCl (referred
to hereafter as blank). The anticorrosion performance of selected
compounds was investigated by employing weight loss (WL), potentiodynamic
polarization curves (PPCs), and electrochemical impedance spectroscopy
(EIS), complemented by scanning electron microscopy (SEM) and atomic
force microscopy (AFM) analyses. In addition, density functional theory-based
tight-binding (DFTB) modeling was conducted to get molecular-level
insights into inhibitor-metal bonding. Experimental results revealed
excellent long-term corrosion inhibition efficiency at very low concentrations
of inhibitors and a mixed-type inhibition process. Numerically, N80
steel polarization resistance increased from 5.51 Ω cm2 in blank to 608.4 and 396 Ω cm2 in blank inhibited
with 5 × 10–3 mol/L of IPP and CIP, respectively,
equivalent to 99% and 98% inhibition efficiency based on EIS experiments.
Besides, SEM and AFM images showed that, after addition to 15 wt %
HCl, inhibitors could effectively prevent the acid attack on the N80
steel surface. The fitting of experimental data to adsorption isotherms
indicated that inhibitors’ adsorption followed the Langmuir
isotherm model and mixed physicochemical adsorption on the metal surface.
The DFTB simulation revealed that inhibitor molecules can create covalent
and physical interactions with iron atoms, which is further confirmed
by partial density of states (PDOSs) analysis.