Corrosion-mechanical resistance of pipe steel in hydrogen-sulfide containing media

Radkevych, O. I.; P'yasets'kyi, O. S.; Vasylenko, I. I.

doi:10.1007/bf02769606

Cited by 11 publications

(6 citation statements)

References 2 publications

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“…Відомо [1][2][3][4][5][6], що середня швидкість розповсюдження хвилі пониженого тиску вздовж осі трубопроводу складає для природного газу приблизно 400 м/с. А тому це значення приймають при визначенні оптимальної довжини випробуваних секцій.…”

Section: вступunclassified

Speed of metal deformation of welded pipe sections in the process of natural tests

Makarenko,

Vynnykov,

Makarenko

et al. 2023

OMTC

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It is clear that testing on Menage Charpey samples and other materials, which may not match the durability of pipe walls, does not reflect the real picture of visco-plastic failures, which does not allow the development of a methodology or model for predicting the residual life (failure-free) gas pipelines have a three-year term of operation. At the same time, theoretical and laboratory studies do not always provide sufficient evidence for nutrition, directly related to the reliability and trouble-free operation of pipelines. It is likely that in the laboratory minds of enterprises and scientific foundations, it is important to create and identify all the factors that characterize the growing and widespread use of metal in gas pipelines to represent nature. and testing of cutting gas pipelines with a length of 150-250 m. However, due to the technical complexity of their implementation, in the field Our minds will never again be faced with the need to identify a new set of registration parameters. In addition, the testing of highly labor-intensive procedures, including ensuring the safety of their implementation, requires large material and hourly costs. Serial testing of enclosed pipes in the drains of a specially lined landfill and cutting on this basis is quite consistent with the results of field testing of gas pipelines. Field testing of pipes allows for consistently inexpensive research when testing new types of steel and pipe designs. Therefore, laboratory data need to be verified and necessarily clarified based on the results of pneumatic testing of long-life pipe sections, so that at the present time there is an urgent need to combine laboratory and field tests pipes of the gas pipeline. Such testing is not widespread, but as a result of their experimentation, important information is taken away from the behavior and power of metal in the minds of vantagement and exploitation, those closest to exploitation. Full-scale testing was carried out at a specially trained test site for cutting pipes intended for the construction of main gas pipelines, which made it possible to determine the kinematic and dynamic parameters of the alignment of the model gas pipeline under operating conditions. importance and in minds as close as possible to the operational ones. Analysis of the results of the field (natural) tests is to confirm that from the moment of initiation of the collapse in the central pipe, the fluidity of the main crack (on both sides of the initiator) increases and increases distance approximately 2-3 diameters from the cut, reaching a maximum. Changing the fluidity after tightening the central pipe can be either symmetrical or asymmetrical to the cut in the middle pipe. This is due to the technique of carrying out the experiment and the formation of cracks, including displacements of the cutting edge in the middle of the pipe and various influences on the metal of the pipes in the zone of local tearing. The underlying regularity is that the maximum fluidity is not evident at the crack acceleration stage. It is necessary to note that in order to carry out the experiment, so that the achieved high fluidity of the structure is preserved when the top of the crack enters the final plot. This is ensured by consistent selection of the viscosity of the metal of the central pipe.

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Section: вступunclassified

Speed of metal deformation of welded pipe sections in the process of natural tests

Makarenko,

Vynnykov,

Makarenko

et al. 2023

OMTC

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“…Their resource depends on the characteristics of the material, deteriorating during operation, medium impact, operating conditions and modes, available initial defects and the ones formed during operation, etc. [1], [2].…”

Section: Introductionmentioning

confidence: 99%

Neural network analysis of safe life of the oil and gas industrial structures

Vynnykov,

Kharchenko,

Manhura

et al. 2024

Min. miner. depos.

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Purpose is to study safe life of industrial (metal) structures under long-time operation in the corrosive-active media of oil and gas wells with the help of neural network analysis. Methods. The MATLAB system (MATrix LABoratory) was selected as the tool environment for interface modelling; the system is developed by Math Works Inc. and is a high-level programming language for technical computations. Of the three existing learning paradigms, we used the “with teacher” learning process, as we believed that a neural network had correct answers (network outputs) for each input example. The coefficients were adjusted so that the network gave answers being as close as possible to the known correct answers. Findings. An artificial neural network has helped obtain a generalized diagram of the expected areas of high viscoplastic characteristics of carbon steels used to manufacture metal structures in the oil and gas industry. While applying the trained neural networks, generalized dependences of the corrosion rates of structural steels on the parameters of media with different concentrations of chlorine ions, sulphate ions, hydrogen sulphide, carbon dioxide, carbon dioxide, and oxygen ions were obtained; they were the basis to predict corrosion behaviour of steels. Originality. For the first time, the possibility of applying neural network modelling to predict local corrosion damage of structural pipe steels has been shown in terms of the “steel 20 – oxygen and chloride-containing medium” system. For the first time, the technological possibility has been demonstrated to use neural network analysis for engineering predictive assessment of corrosion activity of binary systems of simulated solutions, which are most often found under industrial conditions of the oil and gas sector of the economy. Practical implications. The proposed technology of using the neural network analysis will make it possible to expand a range of predicted values beyond experimental data, i.e. to predict the value of Vcor in very dilute or concentrated salt solutions within the acidified and neutral pH ranges. It should be noted that the error of the prediction results shown by the neural network will increase along with distancing from the scope of experimental data.

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“…2) the produced oil-water-gas mixture contains aggressive components, namely СО2, chloride ions, sulfur acid ions, hydrogen sulfide etc. activating corrosion [7].…”

Section: Introductionmentioning

confidence: 99%

Analysis of corrosion fatigue steel strength of pump rods for oil wells

Vynnykov¹,

Kharchenko²,

Manhura³

et al. 2022

Min. miner. depos.

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Purpose is to perform analysis of corrosion durability (fatigue) of pump rod materials in terms of various chemically active simulation environments, and study influence of economically modified rare-earth impurity on corrosion fatigue strength of pump rod materials. Methods. 40 and 20N2M steel grades have been applied as well as experimental steel (ES). Steel of the conditinal ES grade has been melted within a pilot site of Institute of Electric Welding Named after E.O. Paton of the National Academy of Sciences of Ukraine. The steel was alloyed economically by means of a micro impurity of a rare-earth element (REE) being 0.03% of cerium; in addition, it contained comparatively low concentration of sulfur and phosphorus as well as minor concentration of dissolved hydrogen. The following has been used as simulation environments: 1) NACE environment (i.e. 5% NaCl solution which contained 0.5% СН3СООН, and saturated H2S; t = 22 ± 2°C; pH = 3.8-4.0); 2) 3% NaCl solution without hydrogen sulphide. Once every day, the environment was replaced to oxygenate it up to 8-10 mg/l concentration. Findings. Stability against sulfide stress-corrosion cracking (SSCC), hydrogen initiated cracking (HIC), and corrosion fatigue of steel of deep pump rods for oil industry has been studied. It has been defined that the experimental steel, modified economically by means of micro impurities of a REE, meets NACE MR0175-96 standard in terms of chemical composition as well as strength; in turn, 20N2M and 40 steel grades have high resistance neither to SSCC (threshold stresses are < 0.8 s) nor to corrosion fatigue attack; moreover, steel grade 40 has demonstrated low resistance to HIC (CLR > 6% and CTR > 3%). Originality. It has been identified that corrosion fatigue attack results from hydrogen penetration of steel initiating its cracking and hence destruction under the effect of alternating loads accelerated by the action of corrosive environment. Further, surface micro destructions, influenced by micro stresses, transform into large discontinuities and cracks with following macro destructions. Practical implications. It has been proved that high resistance to corrosion cracking can be achieved by means of refining of pump-rod steel of ferrite and perlite type using metallurgical methods, i.e. 0.01-0.03% REE microalloying.

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Corrosion-mechanical resistance of pipe steel in hydrogen-sulfide containing media

Cited by 11 publications

References 2 publications

Speed of metal deformation of welded pipe sections in the process of natural tests

Speed of metal deformation of welded pipe sections in the process of natural tests

Neural network analysis of safe life of the oil and gas industrial structures

Analysis of corrosion fatigue steel strength of pump rods for oil wells

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