Numerous synthesis routes towards nanostructured polymer particles have emerged, but few examples demonstrate the essential need for such complex particle structures to achieve any added benefit in a target application. Here, polymer particles having Laponite-clay armor were prepared by the Pickering miniemulsion polymerization of n-lauryl acrylate. The resulting "softhard" poly(lauryl acrylate) (PLA)/Laponite hybrid particles were blended at varying low concentrations with a standard poly(butyl acrylate-co-acrylic acid) (PBA) latex for application as a waterborne pressure-sensitive adhesive (PSA). The tack adhesion properties of the resulting nanocomposite films were compared with the performance of the PBA when blended with either a conventional non-armored PLA latex, with Laponite RD nanosized clay discs, or a mixture of both. A true synergistic effect was discovered showing that the clay-armored supracolloidal structure of the hybrid particles was essential to achieve a superior balance of viscoelastic properties. The addition of small amounts, e.g. 2.7 wt.%, of the "soft-hard" clay-armored PLA particles increased the tack adhesion energy considerably more than found for the two individual components or for the sum of their individual contributions. The soft PLA core ensures that the adhesives are not stiffened too much by the nano-sized Laponite clay. Slippage at the interface between the nanoclay platelets and the PBA matrix introduces an additional energy dissipation mechanism during deformation. Through the synergistic effect of the clay and PLA in the supracolloidal armored latex structure, the tack adhesion energy is increased by 45 Jm -2 , which is about 70% greater than found for the PBA adhesive alone.
IntroductionPolymer-inorganic hybrid particles with interesting nanostructures have been fabricated via a myriad of synthetic routes to impart desirable physical characteristics, including ferromagnetism 1 , 2 , self-assembly of particle chains 3 , ionic fluid flow, 4 and enhanced mechanical properties in nanocomposites 5,6,7 . One emerging fabrication route makes use of the assembly of colloidal building blocks to construct a more complex nanocomposite supracolloidal structure. The assembly process can be driven or guided by electrostatic forces, such as in heterocoagulation to prepare silica/polymer nanocomposite nanoparticles 8 .The process can also make use of confined geometries, e.g. droplets 9 , or a "particle lithography" approach, which -when coupled with electrostatic forces -leads to patchy structures 10 . A convenient and scalable method to fabricate polymer latexes armored with inorganic nanoparticles is to employ liquid-liquid interface-driven assembly and to combine it with (mini)emulsion polymerization techniques. 11,12,13 Although there has been a recent surge in fabrication methods for submicron-sized supracolloidal structures, examples in which profound changes in the bulk material properties can be directly ascribed to the nanostructured morphology of these complex colloidal partic...