Frontal
ring-opening metathesis polymerization (FROMP) is a rapid,
low-energy manufacturing reaction that is useful for curing thermosetting
materials. FROMP of dicyclopentadiene (DCPD) results in poly(dicyclopentadiene)
(p(DCPD)), a tough thermoset with excellent mechanical performance
and chemical stability. Like most thermosets, p(DCPD) cannot be reprocessed
and is therefore difficult to recycle. Previous work demonstrated
that the incorporation of a small quantity of cleavable units in the
strand segments of p(DCPD) networks enables their deconstruction.
Here, we report that a commercially available multifunctional comonomer,
2,3-dihydrofuran (DHF), both acts as a potent Grubbs catalyst inhibitor
during FROMP and introduces acid cleavable units. The resulting materials
retain high performance characteristics, including glass-transition
temperatures ranging from 115 to 165 °C and ultimate strength
ranging from 35 to 40 MPa. The addition of DHF above critical loading
levels enables deconstructable thermosets. We further demonstrate
freeform three-dimensional (3D) printing of deconstructable thermosets
via frontal polymerization.