A nonlinear constitutive model-based vibration control system for giant magnetostrictive
actuators (Terfenol-D) is presented in this paper. Such actuators utilize the realignment of
magnetic moments in response to applied magnetic fields to generate strains in the
material. It has been found that the strains and forces generated in this manner are
significantly larger than those produced by many other smart materials, associated with
significant and complex nonlinear relations among the quantities of applied magnetic field,
strain, and compressive pre-stress. Based on the negative feedback control law and the
analytical expressions of the nonlinear constitutive model of Terfenol-D rods, here, the
effectiveness of real control systems for suppressing a vibration is confirmed by the
simulation results on a case study of negative velocity feedback when its feedback gain is
taken in a limit region. It is found that the limit region is dependent on the bias magnetic
field and pre-stress. When the gain is employed out of the limit region, the real
control system is unstable, but the simulation results on the basis of the linear
constitutive model still show a stability of the control systems. To utilize the
full potential of these materials in active vibration controls, thus, these inherent
nonlinearities of the materials must be considered in the design of the control
systems.