Contribution to Conditional Maintenance by Vibration Analysis of Rotating Machine Mechanical Failures and Proposed Solutions

Abstract

Objective: The aim of this study is to analyze the Cement Separator machine and identify potential condition indicators through vibration measurements and analysis. The goal is to diagnose and repair the machine before any material damage occurs. Background: Maintenance Technology: Modern maintenance technologies are crucial for monitoring equipment performance and planning timely maintenance interventions. Vibration Monitoring: As a key component in maintenance programs, especially for mechanical systems, vibration monitoring provides early warnings of faults based on the actual state of the machine. Cement Separator Machine: Issue: The cement separator exhibits significant vibrations despite its low operating speed. Data Sources: The construction and operational details of the machine are available from its operating manual and vibration measurements. Methodology: Practical Vibration Measurements: Extensive measurements are performed in a research laboratory and on-site to monitor the machine's condition. Vibration measuring devices are used to monitor rotating machines at specified intervals according to their condition and international standards. Condition Indicators: Various condition indicators are monitored to detect possible deterioration and the onset of mechanical or electrical failures during the machine's operation. Experimental Studies: Practical experiments validate the theoretical and numerical findings and refine the vibration analysis approach. Strategy: Adequate scheduling of interventions and repairs based on the machine's condition. Continuous monitoring through vibration analysis devices. Expected Outcomes: Early detection of potential mechanical or electrical failures. Sustainable solutions to reduce vibrations and enhance the machine's performance. Improved maintenance scheduling to prevent material damage and extend the machine's lifespan. By integrating vibration monitoring and analysis with practical studies, this research aims to provide a comprehensive diagnosis and repair strategy for the cement separator machine.