Biological materials, such as seashells, exhibit distinct
microstructures
in which (bio)ceramic micro-platelets are aligned, resulting in desirable
mechanical properties when combined with other materials in the composite
form. The manufacturing of synthetic counterparts often involves various
methods capable of large-scale particle alignment, such as freeze-casting,
tape casting, and magnetic assembly. However, these methods are often
limited to simple geometries or require specialized printers with
magnetic control capability and magnetized platelets. In this study,
we report on 3D-printed alumina with aligned micro-platelets achieved
using the vat photopolymerization process. Notably, our approach relies
solely on the shear flow in the resin induced by the motion of the
printer build plate in lower-cost printers without a doctor blade.
This process holds significant potential for the development of ceramic
and composite parts with controlled microstructures, particularly
for the manufacturing of bioinspired structural and functional composites.