Contemporary Progresses in Ultrasonic Welding of Aluminum Metal Matrix Composites

Selvaraj, Senthil Kumaran; Srinivasan, Kathiravan; Chadha, Utkarsh; Mishra, Ranjan; Arpit, Kurane; Apurb, Kumar; Hu, Yuh-Chung

doi:10.3389/fmats.2021.647112

Cited by 25 publications

(7 citation statements)

References 109 publications

(102 reference statements)

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“…ANN model is the best model, but combining any other model of artificial intelligence technology will make it much better, making it easy to get accurate results. Finally, we can say that the ANN model with optimization algorithms is a powerful tool in metal melting processes [90][91][92][93].…”

Section: Discussionmentioning

confidence: 99%

RETRACTED: AI-driven techniques for controlling the metal melting production: a review, processes, enabling technologies, solutions, and research challenges

Chadha

Selvaraj

Raj

et al. 2022

Mater. Res. Express

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Artificial Intelligence has left no stone unturned, and mechanical engineering is one of its biggest consumers. Such technological advancements in metal melting can help in process simplification, hazard reduction, human involvement reduction & lesser process time. Implementing the AI models in the melting technology will ultimately help various industries, i.e., Foundry, Architecture, Jewelry Industry, etc. This review extensively sheds light on Artificial Intelligence models implemented in metal melting processes or the metal melting aspect, alongside explaining additive manufacturing as a competitor to the current melting processes and its advances in metal melting and AI implementations.

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Section: Discussionmentioning

confidence: 99%

RETRACTED: AI-driven techniques for controlling the metal melting production: a review, processes, enabling technologies, solutions, and research challenges

Chadha

Selvaraj

Raj

et al. 2022

Mater. Res. Express

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“…Figure 8(c) is the ultrasonic loading stage in the soldering process. When dual ultrasonic is loading, the powerful ultrasonic energy can produce cavitation effect, which can effectively break the oxide film on the particle or substrate surface (Fujii et al , 2018; Selvaraj et al , 2021). The energy generated by ultrasonic vibration can make the solder particles mix more evenly and promote the mutual diffusion of atoms in the solders and the mutual diffusion of solder atoms and substrate atoms (Xu et al , 2021).…”

Section: Resultsmentioning

confidence: 99%

Properties of Cu/Zn+15%SAC0307+15%Cu/Al joints by different ultrasonic-assisted degrees

Huang

Gan

Liu

et al. 2023

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Purpose This paper aims to investigate the effects of different ultrasonic-assisted loading degrees on the microstructure, mechanical properties and the fracture morphology of Cu/Zn+15%SAC0307+15%Cu/Al solder joints. Design/methodology/approach A new method in which 45 μm Zn particles were mixed with 15% 500 nm Cu particles and 15% 500 nm SAC0307 particles as solders (SACZ) and five different ultrasonic loading degrees were applied for realizing the soldering between Cu and Al at 240 °C and 8 MPa. Then, SEM was used to observe and analyze the soldering seam, interface microstructure and fracture morphology; the structural composition was determined by EDS; the phase of the soldering seam was characterized by XRD; and a PTR-1102 bonding tester was adopted to test the average shear strength. Findings The results manifest that Al–Zn solid solution is formed on the Al side of the Cu/SACZ/Al joints, while the interface IMC (Cu5Zn8) is formed on the Cu side of the Cu/SACZ/Al joints. When single ultrasonic was used in soldering, the interface IMC (Cu5Zn8) gradually thickens with the increase of ultrasonic degree. It is observed that the proportion of Zn or ZnO areas in solders decreases, and the proportion of Cu–Zn compound areas increases with the variation of ultrasonic degree. The maximum shear strength of joint reaches 46.01 MPa when the dual ultrasonic degree is 60°. The fracture position of the joint gradually shifts from the Al side interface to the solders and then to the Cu side interface. Originality/value The mechanism of ultrasonic action on micro-nanoparticles is further studied. By using different ultrasonic loading degrees to realize Cu/Al soldering, it is believed that the understandings gained in this study may offer some new insights for the development of low-temperature soldering methodology for heterogeneous materials.

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“…ese, too, are depicted as a flowchart in the part of the discussion. Finally, to improve the quality of the components, the building parameters such as feeding rate, scan feed, and laser power are vital factors [41,[95][96][97][98].…”

Section: Discussionmentioning

confidence: 99%

“…is is mainly because of its high heat and electrical resistance. It is used in the aircraft industry to replace parts made of aluminum [41]. PEEK has a high melting point, and thus it can withstand high temperatures.…”

Section: Polyether Ether Ketone (Peek)mentioning

confidence: 99%

Directed Energy Deposition via Artificial Intelligence-Enabled Approaches

et al. 2022

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Additive manufacturing (AM) has been gaining pace, replacing traditional manufacturing methods. Moreover, artificial intelligence and machine learning implementation has increased for further applications and advancements. This review extensively follows all the research work and the contemporary signs of progress in the directed energy deposition (DED) process. All types of DED systems, feed materials, energy sources, and shielding gases used in this process are also analyzed in detail. Implementing artificial intelligence (AI) in the DED process to make the process less human-dependent and control the complicated aspects has been rigorously reviewed. Various AI techniques like neural networks, gradient boosted decision trees, support vector machines, and Gaussian process techniques can achieve the desired aim. These models implemented in the DED process have been trained for high-precision products and superior quality monitoring.

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Contemporary Progresses in Ultrasonic Welding of Aluminum Metal Matrix Composites

Abstract: Graphical AbstractA Brief Review of the Ultrasonic welding process flow and sequence for joining aluminium metal matrix composite.

Cited by 25 publications

References 109 publications

RETRACTED: AI-driven techniques for controlling the metal melting production: a review, processes, enabling technologies, solutions, and research challenges

RETRACTED: AI-driven techniques for controlling the metal melting production: a review, processes, enabling technologies, solutions, and research challenges

Properties of Cu/Zn+15%SAC0307+15%Cu/Al joints by different ultrasonic-assisted degrees

Directed Energy Deposition via Artificial Intelligence-Enabled Approaches

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