Contacting of Bicomponent TPU-Fibres with a Conductive Core: A Method for Data Acquisition and Analysis of the Electrical Properties

Abstract

With the megatrend of digitalization, the demand for sensors in previously difficult to access scenarios is increasing. Filament-shaped sensors (FSS) are ideal for this demand especially in applications in which the monitoring of textile structures is the focus. Electrically conductive bicomponent filaments based on thermoplastic polyurethane (TPU) and doped with carbon nanotubes (CNTs) offer great potential due to the flexible mechanical properties. Through the core-conducting, bicomponent structure the sensing material is protected from environmental factors such as surrounding conductive materials and external moisture. The insulating material, however, simultaneously complicates the contacting method in order to measure sensing changes in the conductive core. In this work laser cutting is employed as a technology in order to expose the conductive core of the filaments. The filament is then coated with silver and mechanically crimped, providing both a conductive interface for the data acquisition device as well as a protective layer. Laser parameters (power and speed) are investigated in order to identify the parameters with the best cutting properties which is analyzed visually as well as electrically. The work conducted here can then be used in order to provide a robust and reproducible contacting method for core-conducting TPU filaments for strain sensing applications.