Contact stress analysis of disc cutter peg-hole with interference fit

Abstract

To study the relation of the interference fit between cutter body and cutter ring, a theoretical design of interference fit of the cutter peg-hole is carried out according to the theory of thick-walled cylinders. The finite element method is used to analyzed the mapping relationship between the contact stress of cutter ring and cutter body. Thermal expansion assembly of the cutter ring is simulated, and the temperature of the thermal expansion assembly of the cutter ring is determined. The result shows that the contact length between the cutter body and the cutter ring has little influence on the contact stress of the cutter ring, but with increasing contact length the stress concentration of the retaining ring will increase. The contact stress of the cutter ring is basically the same at the same amount of interference and temperature, but the contact stress of the ring decreases with increasing contact length at high temperature. When the contact length is the same, the contact stress and the radial force of the mating surface increase with increasing amount of interference. The reasonable temperature for thermal expansion assembly of the cutter ring is 160 °C.

Press-fit analysis of multilayer interference fit

“…1 However, significant analytical errors can be found in comparison with the experimental results. With the deepening of theoretical research, TCT has been widely used in various engineering applications, such as disc cutter peg-hole with interference fit 7 and pressand shrink-fit gears. 8 However, for the interference components under temperature and centrifugal force, the above analysis method is difficult to apply.…”