In
sharp contrast to widely studied coil–coil block copolymers
(BCPs), investigation into conjugated rod–rod BCPs is relatively
few and limited in scope. Moreover, the ability to exquisitely tailor
microphase separation (i.e., forming two dissimilar crystals from
two blocks, respectively) and co-crystallization (i.e., co-crystals
of two blocks) in conjugated rod–rod BCPs offers a robust route
to scrutinize their processing–structure–property relationship.
Herein, we report the tailoring of co-crystalline and microphase-separated
structures in a family of poly(3-butylthiophene)-block-poly(3-hexylselenophene) (denoted P3BT-b-P3HS)
with different molecular weights via three processing strategies (i.e.,
drop-casting, meniscus-assisted solution-shearing (MASS), and post
solvent annealing) and the subsequent exploration of the correlation
between their different structures (i.e., microphase separation and
co-crystallization) and charge transport properties for use in organic
field-effect transistors (OFETs). In the case of drop-casting, a larger
molecular weight of P3BT-b-P3HS and a faster rate
of solvent evaporation are found to favor their co-crystallization
over the microphase separation of P3BT and P3HS. Interestingly, the
MASS process effectively enables a phase transition from initial microphase-separated
P3BT-b-P3HS to their co-crystallization. By contrast,
the co-crystalline structure of P3BT-b-P3HS in a
certain molecular weight range originally attained from drop-casting
could be transformed into a microphase-separated structure upon post
solvent annealing. Afterward, the correlation between the crystalline
structures yielded from the three processing strategies and charge
mobilities of P3BT-b-P3HS is established. This study
highlights the effectiveness of the three strategies in regulating
co-crystallization and microphase separation in conjugated rod–rod
BCPs, which in turn strengthens the fundamental understanding of phase
behavior in conjugated BCPs that underpins future developments in
organic optoelectronic materials and devices.