Phosphorus
(P) is an important, scarce, and irreplaceable element,
and therefore its recovery and recycling are essential for the sustainability
of the modern world. We previously demonstrated the possibility of
P recovery by electrochemically induced calcium phosphate precipitation.
In this Article, we further investigated the influence of cell configuration
and long-term operation on the removal of P and coremoved calcium
(Ca), magnesium (Mg), and inorganic carbon. The results indicated
that the relative removal of P was faster than that of Ca, Mg, and
inorganic carbon initially, but later, due to decreased P concentration,
the removal of Ca and Mg became dominant. A maximum P removal in 4
days is 75% at 1.4 A m
–2
, 85% at 8.3 A m
–2
and 92% at 27.8 A m
–2
. While a higher current
density improves the removal of all ions, the relative increased removal
of Ca and Mg affects the product quality. While the variation of electrode
distance and electrode material have no significant effects on P removal,
it has implication for reducing the energy cost. A 16-day continuous-flow
test proved calcium phosphate precipitation could continue for 6 days
without losing efficiency even when the cathode was covered with precipitates.
However, after 6 days, the precipitates need to be collected; otherwise,
the removal efficiency dropped for P removal. Economic evaluation
indicates that the recovery cost lies in the range of 2.3–201.4
euro/kg P, depending on P concentration in targeted wastewater and
electrolysis current. We concluded that a better strategy for producing
a product with high P content in an energy-efficient way is to construct
the electrochemical cell with cheaper stainless steel cathode, with
a shorter electrode distance, and that targets P-rich wastewater.