Concept of the FMEA method-based model supporting proactive and preventive maintenance activities

Piechowski, Mariusz; Szafer, Piotr; Wyczółkowski, Ryszard; Gladysiak, V

doi:10.1088/1757-899x/400/6/062023

Cited by 8 publications

(2 citation statements)

References 8 publications

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“…The major failure modes of two applications of the indicator from two suppliers were identified by the use of the information from the FMEA reports. Based on the FMEA failure analysis method, Piechowski et al (2018) concentrated on reinforcing the planning and scheduling processes of proactive and preventing activities while employing the FMEA technique to analyse failure. Failure is examined from different viewpoints, considering the impact on production, the effect on operators, and threats to the environment and process safety.…”

Section: Fmea In Maintenancementioning

confidence: 99%

Failure Mode Structured Preventive Maintenance Scheduling With Changing Failure Rates in Industry 4.0 Environment

Alamri

2022

Front. Manuf. Technol.

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Critical manufacturing systems consist of many different components working together. Each component is important to the operation and performance of the whole system. It is crucial to have a sound maintenance plan to ensure continuous production output. The strategy of current research is to focus on the failure mode modelling of the manufacturing system and divide it according to failure mode in production blocks. The preventive replacement intervals are determined using mean time to failure values of components, with group replacements of components within the production blocks to prevent unexpected functional breakdown failures. With the implementation of Industry 4.0 infrastructure, the mean time to failure values of components are constantly updated. The multi-mode mathematical model developed in this paper is able to adjust the preventive replacement schedule dynamically to suit changing system conditions. The results indicate that preventive replacement of components can achieve consistent minimum system reliability of 90% while minimizing system costs due to maintenance and downtime. Novelty of the approach lies in developing a holistic preventive maintenance schedule using failure mode and effects analysis for a complete system. The approach not only improves maintainability and reliability, lowers the cost of maintenance, but also keeps continuity of production.

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Section: Fmea In Maintenancementioning

confidence: 99%

Failure Mode Structured Preventive Maintenance Scheduling With Changing Failure Rates in Industry 4.0 Environment

Alamri

2022

Front. Manuf. Technol.

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“…The high functionality of the systems is proven by their basic features: IT structure, information security, integration capabilities, reporting method, usage and service, ability to manage distributed enterprises. CMM's tools include: ensuring the maintenance of technical facilities, planning and implementation of maintenance and repair work, disposing of repair resources and reporting of maintenance and repair work (Walczak, 2012, Winkler 2012, Piechowski, Szafer, Wyczółkowski, Gładysiak, 2018. MAXIMO is an example of these systems.…”

Section: Supporting Tools Urmentioning

confidence: 99%

Prospects for development movement in the industry concept 4.0

Palka

Ciukaj

2019

Multidisciplinary Aspects of Production Engineering

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The aim of the article is to present the perspective of maintenance development in the context of the 4.0 industry concept. One of the factors that determine the safe and effective use of machines and devices is the properly maintained maintenance process. Correct performance of activities as part of this process requires the use of appropriate knowledge and experience from people implementing this process. Very important in this process is, above all, good organization of work and technical knowledge. The very rapid development of technology causes that teams dealing with the maintenance of traffic in enterprises must systematically acquire knowledge and optimize their activities. Effective exploitation of all types of devices is a set of rules, rules, procedures and actions, the main aspect of which is a human being. Knowledge resources should have appropriate substantive content adapted to the recipient. The article presents a modern solution supporting the maintenance process, taking into account the tools supporting the activities of human teams. The basic principles of maintenance in the enterprise covering machine monitoring systems, production management and management of information on the state of the machine park are discussed. There are also examples of the use of selected tools in the mining industry. Reference was also made to the prospects and directions of the development of maintenance in relation to the fourth industrial revolution.

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