Calculation procedures for oil free scroll compressors based on mathematical modelling of working process Y Paranin, A Burmistrov, S Salikeev et al. Abstract. In the present paper, the CFD technology is adopted to simulate the working process of a scroll refrigeration compressor with R22 as working fluid. The structural grids in the scroll compressor were updated continually during the solving process to cope with the movement boundaries of the fluid domain. The radial meshing clearance was 0.008 mm which was the same with that in the real prototype. The pressure, velocity and temperature distribution in chambers of compressor were computed. Also, the transient mass flux diagrams were calculated out. The results indicated that the pressure was asymmetrical in the two symmetrical suction chambers, because the suction port and passage were not absolutely symmetrical. The gradient of temperature was great in each working chamber due to leakage flow. Velocity vector distribution was asymmetrical in each pair of working chamber owing to the movement of orbiting scroll; the flow was complicated in the central working chamber. The movement of the orbiting scroll had different influence on the vortexes formation in each pair of compression chamber. The inlet and outlet mass flux fluctuated with the crank angle obviously. Because of the 'cut-off' of the refrigeration fluid in the suction chamber when the crank angle was larger than 220°, the inlet mass flux decreased remarkably. Finally, some useful advices were given to improve the performance of the scroll refrigeration compressor.
IntroductionScroll compressors were widely used in small refrigeration systems and air conditioners, and it has become one of the most common used refrigeration compressors. The investigation of scroll compressors was essential to improve its performance. In recent years, computational fluid dynamics (CFD) technology has gradually become a reliable means to analyze working process of the scroll refrigeration compressor. Cui [1] simulated the three dimensional transient flow in a scroll refrigeration compressor and found that the mass, velocity, pressure, and temperature were asymmetric in each pair of working chamber. Furthermore, the CFD method has been used to simulate the suction process [2] and the discharge process [3] to study the fundamental mechanism of them, and supposed the optimum proposal. Wang et al.[4] designed a multiphase scroll pump and analyzed the effects of gas volume fraction and rotation speed on the performance of scroll pump using the CFD method. Yue et al. [5] established the transient model of the scroll vacuum pump on the basis of dynamic mesh technology with the fluent code; three cases including under-compression, slight over-compression and over-compression were calculated and compared with the experimental results; the maximum error reached 30%. Hesse and Andres [6] used