Abstract:Poly(lactic acid) (PLA) is a biobased polymer made from biomass having high mechanical properties for engineering materials applications. However, PLA has certain limited properties such as its brittleness and low heat distortion temperature. Thus, the aim of this study is to improve toughness of PLA by blending with poly(butylene succinate-co-adipate) (PBSA), the biodegradable polymer having high toughness. Polymer blends of PLA and PBSA were prepared using a twin screw extruder. The melt rheology and the the… Show more
“…Most of these polymers offer attractive degradation rates in controlled environments, thus avoiding permanent environmental impact. On the other hand, their thermoplastic nature enables easy processing by conventional processes such as melt spinning, injection moulding, extrusion, etc., or other advanced manufacturing processes such as electrospinning, three‐dimensional printing, etc.…”
In this work, binary blends based on poly(lactic acid)-PLA and poly(caprolactone)-PCL were prepared by melt mixing in a twin screw co-rotating extruder in order to increase the low intrinsic elongation at break of PLA for packaging applications. Although PLA and PCL show low miscibility, presence of PCL leads to a remarkable increase in ductile properties of PLA.Different mechanical properties were evaluated in terms of PCL content up to 30 weight % PCL. Additionally to tensile and flexural properties, the Poisson's ratio was obtained by using bi-axial extensometry to evaluate transversal deformations when axial loads are applied. Very slight changes in the melt temperature (T m ) and glass transition temperature (T g ) of PLA were observed thus indicating low miscibility of the PLA-PCL system. Field emission scanning electron microscopy (FESEM) revealed some interactions between the two components of the blend since the morphology is characterized by non-spherical poly(caprolactone) drops dispersed into the PLA matrix. In addition to the improvement of mechanical ductile properties, PCL provides higher degradation rates of blends under conditions of composting for contents below 22.5% PCL.Keywords: Poly(lactic acid)-PLA; poly(caprolactone)-PCL; binary blends; FESEM; mechanical properties; disintegrability.
1.-Introduction.Nowadays, polymers find a broad number of applications in the fields of packaging, medical and automotive industries due to an excellent balance between processing and overall properties [1]. Among all these polymers, aliphatic polyesters from both renewable and/or fossil fuel resources [2] Poly(lactic acid) is one of the most used biocompostable polymers in packaging applications due to its high mechanical performance and balanced barrier properties [16,17].PLA is widely used in the manufacturing of biodegradable/biocompostable films for food applications. The main drawback related to PLA is its high intrinsic fragility that is still accentuated as degradation occurs. PLA has low ductility at room temperature because its glass transition temperature (T g ) is located at around 60 ºC; so that, below its T g , it behaves as a glass characterized by high mechanical resistance and modulus and high fragility together with low elongation at break (due to restricted polymer chain mobility below T g ). Conventional plasticizers could potentially be used to allow some elongation at break but typical plasticizers can migrate and this could be responsible for a toxicity as well as a decrease in mechanical properties [18][19][20]. Another alternative is copolymerization. By using copolymerization processes with appropriately selected monomers it is possible to tailor PLA properties to desired performance. Some examples of PLA-based copolymers are poly(lactic acid-co--caprolactone)-PLACL, poly(lactic acid-co-ethylene glycol)-PLAEG, poly(hydroxibutirate-cohydroxivalerate)-PHBV, etc [21,22]. Nevertheless these copolymers are expensive. One attracting solution is manufacturing of binary or ternary...
“…Most of these polymers offer attractive degradation rates in controlled environments, thus avoiding permanent environmental impact. On the other hand, their thermoplastic nature enables easy processing by conventional processes such as melt spinning, injection moulding, extrusion, etc., or other advanced manufacturing processes such as electrospinning, three‐dimensional printing, etc.…”
In this work, binary blends based on poly(lactic acid)-PLA and poly(caprolactone)-PCL were prepared by melt mixing in a twin screw co-rotating extruder in order to increase the low intrinsic elongation at break of PLA for packaging applications. Although PLA and PCL show low miscibility, presence of PCL leads to a remarkable increase in ductile properties of PLA.Different mechanical properties were evaluated in terms of PCL content up to 30 weight % PCL. Additionally to tensile and flexural properties, the Poisson's ratio was obtained by using bi-axial extensometry to evaluate transversal deformations when axial loads are applied. Very slight changes in the melt temperature (T m ) and glass transition temperature (T g ) of PLA were observed thus indicating low miscibility of the PLA-PCL system. Field emission scanning electron microscopy (FESEM) revealed some interactions between the two components of the blend since the morphology is characterized by non-spherical poly(caprolactone) drops dispersed into the PLA matrix. In addition to the improvement of mechanical ductile properties, PCL provides higher degradation rates of blends under conditions of composting for contents below 22.5% PCL.Keywords: Poly(lactic acid)-PLA; poly(caprolactone)-PCL; binary blends; FESEM; mechanical properties; disintegrability.
1.-Introduction.Nowadays, polymers find a broad number of applications in the fields of packaging, medical and automotive industries due to an excellent balance between processing and overall properties [1]. Among all these polymers, aliphatic polyesters from both renewable and/or fossil fuel resources [2] Poly(lactic acid) is one of the most used biocompostable polymers in packaging applications due to its high mechanical performance and balanced barrier properties [16,17].PLA is widely used in the manufacturing of biodegradable/biocompostable films for food applications. The main drawback related to PLA is its high intrinsic fragility that is still accentuated as degradation occurs. PLA has low ductility at room temperature because its glass transition temperature (T g ) is located at around 60 ºC; so that, below its T g , it behaves as a glass characterized by high mechanical resistance and modulus and high fragility together with low elongation at break (due to restricted polymer chain mobility below T g ). Conventional plasticizers could potentially be used to allow some elongation at break but typical plasticizers can migrate and this could be responsible for a toxicity as well as a decrease in mechanical properties [18][19][20]. Another alternative is copolymerization. By using copolymerization processes with appropriately selected monomers it is possible to tailor PLA properties to desired performance. Some examples of PLA-based copolymers are poly(lactic acid-co--caprolactone)-PLACL, poly(lactic acid-co-ethylene glycol)-PLAEG, poly(hydroxibutirate-cohydroxivalerate)-PHBV, etc [21,22]. Nevertheless these copolymers are expensive. One attracting solution is manufacturing of binary or ternary...
“…This result is expected as the binary blend is made up of polymers that have high interfacial tension and the repulsion force among the polymers causes each component to remain distinct from the other. However, some interfacial interaction at the interphase of PLA and PBSA has been reported . Among the nanocomposite samples, a significant reduction of the PBSA domain size in containing 0.5 wt% SaLDH is observed as can be seen in Figure (c).…”
Section: Resultsmentioning
confidence: 99%
“…Blending with one or more other polymers serves as one of the effective and relatively cheaper routes to improve the properties of PLA . However, previous studies showed that blending PLA with more ductile biopolymers such as poly [(butylene succinate)‐co‐adipate] (PBSA) often forms immiscible mixtures due to unfavorable thermodynamics of mixing resulting from solubility parameters, processing temperature, and different blend compositions. The role of additional additives to improve the interfacial interaction of the polymers becomes crucial in such cases.…”
In this study, poly(lactic acid) (PLA)/poly[(butylene succinate)-co-adipate] (PBSA) blend and its nanocomposites with layered double hydroxides (LDH) containing surface stearic acid functional groups (SaLDH) were prepared using the extrusion method, where the weight ratio of PLA/PBSA was fixed at 80/20, while that of the SaLDH varied from 0.1, 0.5, and 1.0 wt%. The characterization of SaLDH using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and Thermogravimetric analysis (TGA) confirmed the presence of stearic acid moieties on the LDH surface. Comprehensive characterization of nanocomposites showed concurrent improvement of the thermal, mechanical, and oxygen gas barrier properties of nanocomposite containing 0.5 wt% of SaLDH. These properties are shown to result from improved interfacial interaction between the polymer matrices and the homogeneous distribution of nanoclay particles obtained at 0.5 wt% SaLDH concentration. The nanocomposite material thus shows high prospects in the industrial development of environmentally sustainable food and cosmetic packaging applications. CO 3 2− , Cl − ); and x is the fractional aluminum substitution in the layers] has a structure similar to that of brucite (Mg(OH) 2 ). 8-10 However, unlike the brucite structure, some of the divalent metal ions are replaced with trivalent metal ions in the LDH structure. Due to the excess positive charge from the trivalent metals ions, LDH layers carry a net positive charge, which is counterbalanced Additional Supporting Information may be found in the online version of this article.
“…Such shortcomings can be remedied by the oxidation of starch by using oxidizing agents [10]. Starch oxidation results in de-polymerization by the hydrolysis of glucose units hence oxidized starches present low viscosities at higher concentrations: a property desired for thermoplastic processing of starch [11]. Many oxidizing agents for starch oxidation have been used in the past such as sodium hypochlorite, hydrogen peroxide and ammonium persulfate.…”
Thermoplastic processing and spinning of native starch is very challenging due to (a) the linear and branched polymers (amylose and amylopectin) present in its structure and (b) the presence of inter-and-intramolecular hydrogen bond linkages in its macromolecules that restrict the molecular chain mobility. Therefore, in this study, oxidized starch (OS) (obtained after oxidation of native starch with sodium perborate) was melt-blended with polylactic acid (PLA) polymer to prepare PLA/OS blends that were then mixed together with ammonium polyphosphate (APP), a halogen-free flame retardant (FR) used as acid donor in intumescent formulations on twin-screw extruder to prepare PLA/OS/APP composites. OS with different concentrations also served as bio-based carbonic source in intumescent formulations. PLA/OS/APP composites were melt spun to multifilament fibers on pilot scale melt-spinning machine and their crystallinity and mechanical properties were optimized by varying spinning parameters. The crystallinity of the fibers was studied by differential scanning calorimetry and thermal stabilities were analyzed by thermogravimetric analysis. Scanning electron microscopy was used to investigate the surface morphology and dispersion of the additives in the fibers. Needle-punched non-woven fabrics from as prepared melt-spun PLA/OS/APP fibers were developed and their fire properties such as heat release rate, total heat release, time to ignition, residual mass % etc. by cone calorimetry test were measured. It was found that PLA/OS/APP composites can be melt spun to multifilament fibers and non-woven flame-retardant fabrics produced thereof can be used in industrial FR applications.
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