Road transportation is one of the most significant carbon dioxide emission sources and about one tenth of European Union region emissions are produced by passenger cars. These emissions have been reduced successfully in Finland and also on European Union region and so far, the set goals have been reached. Car manufacturers have developed internal combustion engines which produce less emissions and this has reduced emissions of new registered cars. Nevertheless, there is limits to internal combustion engine development and emissions cannot be reduced infinitely with this development. Therefore, the number of cars using alternative fuels and energy sources has to grow.Electricity as an alternative fuel has been a choice in vehicle industry for a while. Limited driving range with a single battery charge has been a major barrier in electric vehicle fleet growth. Driving range can be extended by increasing battery capacity but there is volume, weight and cost boundaries that limit battery size. One option for increasing driving range is improving the energy efficiency of the electric vehicle when the on-board battery energy would be utilized more efficiently.This research focuses on improving electric vehicle energy efficiency with two-speed gearbox. Traditionally, the electric motor of an electric vehicle is coupled to driving wheels with a single-speed gearbox. Electric motor as a traction motor enables such drivetrain but with a single-speed gearbox the electric motor must operate in wide speed range. The use of wide speed range forces the motor to work in non-optimal speeds which effects on its energy efficiency. The possible energy efficiency improvement of electric vehicle with multi-speed gearbox is examined in this research.The benefits of two-speed gearbox were evaluated based on the simulation results provided by a developed simulation model. Evaluations were done by comparing the energy consumptions of the reference model to the model that utilizes a two-speed gearbox. Simulations also included an optimization study for determining the optimal gear ratios in order to minimize energy consumption. The results reveal that it is possible to improve energy efficiency with two-speed gearbox but it is heavily dependent on the motor efficiency map which in turn depends on the electric motor type. The benefit of a two-speed gearbox was slightly better in higher speed driving cycles.
Keywords Electric vehicle, energy efficiency, transmission, simulationAalto-yliopisto, PL 11000, 00076 AALTO www.aalto.fi
Diplomityön tiivistelmä Tekijä Heikki LaitinenTyön nimi Sähköauton energiatehokkuuden parantaminen kaksiportaisen vaihdelaatikon avulla
Koulutusohjelma Konetekniikan maisteriohjelmaPää-/sivuaine Koneensuunnittelu Koodi K3001
Työn valvoja Professori Kari Tammi
Työn ohjaaja(t) TkT Antti LajunenPäivämäärä 29.5.2017 Sivumäärä 56+3 Kieli englanti
TiivistelmäLiikenne on yksi merkittävimmistä hiilidioksidipäästöjä aiheuittavista lähteistä ja Euroopan Unionin alueella noin kymmenesosa kaikista päästöistä on peräisin ...