Comprehensive analysis of thermal runaway and rupture of lithium-ion batteries under mechanical abuse conditions

Chen, Haodong; Kalamaras, Evangelos; Abaza, Ahmed; Tripathy, Yashraj; Page, Jason S.; Barai, Anup

doi:10.1016/j.apenergy.2023.121610

Applied Energy

2023

DOI: 10.1016/j.apenergy.2023.121610

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Comprehensive analysis of thermal runaway and rupture of lithium-ion batteries under mechanical abuse conditions

Haodong Chen

Evangelos Kalamaras

Ahmed Abaza

et al.

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2024

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Cited by 12 publications

References 46 publications

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High Precision Nail‐Penetration Setup for the Controlled Thermal Runaway Initiation of Lithium‐Ion Cells at Very Low Temperatures

Böttcher,

Dayani,

Markötter

et al. 2024

Energy Tech

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A high precision nail‐penetration (NP) tool for characterizing the mechanically induced thermal‐runaway (TR) of lithium‐ion battery (LIB) cells in a defined range of temperatures down to −140 °C was developed. To understand the cell specific behavior at low temperatures aiming at the determination of safe handling conditions, different scenarios are analyzed. First, accuracy tests of the NP‐tool regarding motion and penetration depth are conducted with cylindrical cells at different temperatures. Thus, postmortem computer tomographic (CT) images are compared to the data measured with the newly integrated 3‐axis force sensor which is further combined with a high‐resolution position sensor. The herein developed setup allows evaluation of the NP‐metrics at an accuracy of ±1 pierced electrode layer without CT‐scans. Further NP examinations at 20 °C of fully charged cylindrical lithium nickel manganese cobalt oxide cells reveal a reproducible minimum damage as a reliable TR‐trigger. Moreover, NP‐tests at low temperature disclose a relation of the short circuit conductivity and TR‐reactions during subsequent rethermalization to room temperature. Finally, the implementation of a novel fixture for a controlled very fast cooling of LIB‐cells during critical damage opens the way to investigate the individual steps during a TR and, thus, to gain important information of the specific TR‐mechanism of different LIB‐cells.

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High Precision Nail‐Penetration Setup for the Controlled Thermal Runaway Initiation of Lithium‐Ion Cells at Very Low Temperatures

Böttcher,

Dayani,

Markötter

et al. 2024

Energy Tech

View full text Add to dashboard Cite

show abstract

Experimental study on behaviors of lithium-ion cells experiencing internal short circuit and thermal runaway under nail penetration abuse condition

An,

Li,

et al. 2024

Applied Thermal Engineering

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Performance of interstitial thermal barrier materials on containing sidewall rupture and thermal runaway propagation in a lithium-ion battery module

Read,

Mathew,

Charmer

et al. 2024

Journal of Energy Storage

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Comprehensive analysis of thermal runaway and rupture of lithium-ion batteries under mechanical abuse conditions

Cited by 12 publications

References 46 publications

High Precision Nail‐Penetration Setup for the Controlled Thermal Runaway Initiation of Lithium‐Ion Cells at Very Low Temperatures

High Precision Nail‐Penetration Setup for the Controlled Thermal Runaway Initiation of Lithium‐Ion Cells at Very Low Temperatures

Experimental study on behaviors of lithium-ion cells experiencing internal short circuit and thermal runaway under nail penetration abuse condition

Performance of interstitial thermal barrier materials on containing sidewall rupture and thermal runaway propagation in a lithium-ion battery module

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