Surfactant
adsorption onto reservoir rock surfaces is a major issue
in enhanced oil recovery (EOR) applications, decreasing the economic success of
an EOR project. A method to minimize loss of surfactant is to encapsulate
the surfactant and deliver it directly to the oil–water interface.
This can be done through the use of naturally occurring clay nanotubes
known as halloysites, where surfactants can be encapsulated in the
lumen of the nanotubes. Halloysite nanotubes are about 1 μm
in length with an outer diameter of about 70 nm and a lumen diameter
of about 50 nm. These natural clay nanotubes are thermally stable,
inexpensive, abundantly available, and environmentally friendly. An
interesting aspect of the halloysite is that it has a predominantly
negatively charged outer silica surface and a positively charged inner
alumina surface. The surfactants are loaded into the halloysite nanotubes
(HNTs) and coated with a thin layer of paraffin wax through a vacuum
suction and solvent evaporation method. A thin paraffin wax coating/skin
over the surfactant-loaded halloysites prevents the premature release
of surfactants until they are in contact with oil, which promotes
dissolution of the wax, releasing the surfactant. Imbibition experiments
are carried out by measuring oil recovered after pushing injection
fluids containing the HNTs through a capillary packed tightly with
fresh and crude oil-saturated crushed shale cores. At 70 °C,
the wax-coated surfactant-loaded halloysites system exhibited 40%
oil recovery, compared to just 16% for surfactant alone and 3% for
wax-coated halloysite (no surfactant). A much lower oil recovery for
the surfactant alone (16%) can be attributed to excessive surfactant
adsorption to the fresh core (85% adsorption), making these adsorbed
surfactants unavailable to be in contact with the oil for enhancing
the recovery. The method of surfactant encapsulation in wax-coated
halloysites therefore leads to a targeted, stimulus-responsive delivery
system to the oil–water interface in shale reservoirs with
the potential to enhance oil recovery.