Comparative evaluation of performances of TiAlN, AlCrN, TiAlN/AlCrN coated carbide cutting tools and uncoated carbide cutting tools on turning Inconel 825 alloy using Grey Relational Analysis

Kumar, T. Sampath; Ramanujam, R.; Vignesh, M.; Tamiloli, N.; Sharma, Nishant; Srivastava, Shivam; Patel, Akash

doi:10.1016/j.sna.2018.06.041

Cited by 40 publications

(5 citation statements)

References 30 publications

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“…Case-III: Machining of SS304 with TiCN-coated cemented carbide inserts with soluble coolant at ambient temperature (30°C): Crater wear is the primary type of wear while machining difficult-to-cut material, the reason being high temperature generated along the rake face of the tool leading to diffusion and abrasion of tool surface [43]. The TiCN-coated tool has high fracture resistance and low coefficient of friction, leading to less heat generation, resulting in less abrasion and diffusion of tool inserts [47]. The SEM images are shown in Figure 9.…”

Section: Resultsmentioning

confidence: 99%

Effectiveness of synthetic coolant at 0°C on machining of SS304 with PVD coated TiCN tool to evaluate and compare tool wear and surface finish with conventional machining method

Patil

Karande²

2023

Tribology - Materials, Surfaces & Interfaces

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The work-hardening and low thermal conductivity characteristics of SS304 had always been a challenge to machine it easily with better tool life and surface finish. The type of coolant, its temperature and surface coated inserts plays a pivotal role in machining the hard materials. A number of experiments were performed with a TiCN and tungsten carbide inserts in combination with soluble/synthetic coolant at ambient temperature and at 0 o C TiCN-coated cemented carbide insert with synthetic coolant at 0°C is recommended for machining as per the results obtained through this research work. It was found that TiCN-coated inserts used for machining SS304 with synthetic coolant at 0°C provide better tool life, less tool wear, improved surface finish and low heat generation. The tool life was enhanced approximately by 75%, 20% reduction in maximum temperature generation and 50% improvement in surface finish of workpiece.

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Section: Resultsmentioning

confidence: 99%

Effectiveness of synthetic coolant at 0°C on machining of SS304 with PVD coated TiCN tool to evaluate and compare tool wear and surface finish with conventional machining method

Patil

Karande²

2023

Tribology - Materials, Surfaces & Interfaces

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“…The authors also added that the cutting temperature was lower for the dry machining using PVD TiN/TiAlN-coated tools. A study was also mentioned before [49], in which a PVD and CVD coating were used in the machining of Nimonic C-263; the findings of these authors report that the PVD TiN/TiAlN multilayered coated tool is better for the surface finish. Due to the sharper edges, this coating provided a 14.3% reduction in surface roughness value when compared to the CVD TiCN/Al₂O₃ The best coatings for the machining of this material are the AlTiN and AlTiSiN coatings; this is due to their nano-crystalline structure.…”

Section: Coating Influence On Turned Surface Qualitymentioning

confidence: 96%

“…In the work presented by Kumar et al [49], the performances of PVD coated carbides using TiAlN, AlCrN and TiAlN (top layer)/AlCrN (bottom layer) were tested in the turning of Inconel 825, as well as uncoated carbide tools. The performance of each tool was evaluated, taking into consideration the flank wear of the tool, work-piece surface roughness, cutting force generated during the cutting process and chip formation.…”

Section: Coatings For Turning Toolsmentioning

confidence: 99%

Recent Advances in Turning Processes Using Coated Tools—A Comprehensive Review

Sousa

Silva

2020

Metals

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Turning continues to be the largest segment of the machining industry, which highlights the continued demand for turned parts and the overall improvement of the process. The turning process has seen quite an evolution, from basic lathes using solid tools, to complex CNC (Computer Numerical Control) multi-process machines, using, for the most part, coated inserts and coated tools. These coatings have proven to be a significant step in the production of high-quality parts and a higher tool life that have captivated the industry. Continuous improvement to turning coated tools has been made, with many researches focusing on the optimization of turning processes that use coated tools. In the present paper, a presentation of various recently published papers on this subject is going to be made, mentioning the various types of coatings that have recently been used in the turning process, the turning of hard to machine materials, such as titanium alloys and Inconel, as well as the interaction of these coatings with the turned surfaces, the wear patterns that these coatings suffer during the turning of materials and relating these wear mechanisms to the coated tool’s life expectancy. Some lubrication conditions present a more sustainable alternative to current methods used in the turning process; the employment of coated tool inserts under these conditions is a current popular research topic, as there is a focus on opting for more eco-friendly machining options.

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“…In this way, different coatings combinations, such as TiN, TiCN, TiC, or Al 2 O 3 , could be made to improve cemented carbide tools properties [15,16]. In fact, with the correct combination of coatings, tool life increases more than each one of the coats separated [17].…”

Section: Introductionmentioning

confidence: 99%

Roughing Milling with Ceramic Tools in Comparison with Sintered Carbide on Nickel-Based Alloys

et al. 2021

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Productivity in the manufacture of aircrafts components, especially engine components, must increase along with more sustainable conditions. Regarding machining, a solution is proposed to increase the cutting speed, but engines are made with very difficult-to-cut alloys. In this work, a comparison between two cutting tool materials, namely (a) cemented carbide and (b) SiAlON ceramics, for milling rough operations in Inconel® 718 in aged condition was carried out. Furthermore, both the influence of coatings in cemented carbide milling tools and the cutting speed in the ceramic tools were analysed. All tools were tested until the end of their useful life. The cost performance ratio was used to compare the productivity of the tested tools. Despite the results showing higher durability of the coated carbide tool, the ceramic tools presented a better behavior in terms of productivity at higher speed. Therefore, ceramic tools should be used for higher productivity demands, while coated carbide tools for low speed-high volume material removal.

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Comparative evaluation of performances of TiAlN, AlCrN, TiAlN/AlCrN coated carbide cutting tools and uncoated carbide cutting tools on turning Inconel 825 alloy using Grey Relational Analysis

Cited by 40 publications

References 30 publications

Effectiveness of synthetic coolant at 0°C on machining of SS304 with PVD coated TiCN tool to evaluate and compare tool wear and surface finish with conventional machining method

Effectiveness of synthetic coolant at 0°C on machining of SS304 with PVD coated TiCN tool to evaluate and compare tool wear and surface finish with conventional machining method

Recent Advances in Turning Processes Using Coated Tools—A Comprehensive Review

Roughing Milling with Ceramic Tools in Comparison with Sintered Carbide on Nickel-Based Alloys

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