I. ARC DIPOLES
A. Design and ConshuciionThe arc dipole cold mass, shown in Figure 1, has a measured central field of 3.40 T at 5.0 kA operating current, an effective length of 9.44 m, and an 80 mm bore. The %Ti filaments have a diameter of 6 jim, with a minimum critical current density of 2600 Nmm' at 5 T, 4.2 K. The cable is made up of 30 wires with diameter 0.648 mm 143. The 32-turn single-layer coil uses three wedges to achieve good field quality.The Also novel is the use of the iron yoke as a collar for the coil, providing both prestress and flux return. The yoke laminations are 6.35 mm thick (to allow their use as collars), with dimensional precision of 25 pm maintained by the use of fine blanking The cold mass sagitta is large, 46 mm. A more detailed description ofthe magnet is given elsewhere 191.The dipoles are being manufactured by the Northrop Grumman Corporation (NGC) ready for tunnel installation, under a build-bpht contract. A total of 373 80 mm dipoles have been ordered: 298 9.44 m dipoles (icludmg 10 spares) and 75 shorter dipoles with the same cross section for use in the insertion regions. The delivery rate is now one per day, with the entire order scheduled for completion in June 1996. A more detailed accouIlt of the manufacturing process is in preparation [IO].
B. Test Procedures andResultsTests performed on all dipoles at room temperature include hipot, optical survey, and field quality. The harmonics and field angle are measured at the vendor's site w i t h a system containing a 1 m-long mta,$ng-coil and gravity sensors ("mole") supplied by BNL [ll]. The integral field is measured with a stationary coil, by ramping the magnet. Field quality measurements i m made at currents up to 30A.