Colored rubber vulcanizates with some magnetic properties

Illusions and facts about aspect ratio and the corresponding mechanical properties of the polypropylene flax are studied in this work. Selection of extruder elements controls significantly the fiber final dimensions. Hence, the load transfer efficiency can be improved. Different extruder layouts are tried. First and second trials investigate the mixing degree effect using kneading elements with eight and four kneading elements, respectively. The third and fourth trials keep four kneading blocks but differentiate in using multiprocessing element MPE and toothed elements, respectively. All the four configurations are tested at different shearing rates namely 100, 200, and 300 rpm and different fiber loadings 10, 20, and 30 wt %. Polypropylene (PP) with high flowing properties and slivers flax natural fibers are used. The output extruded strands are mechanically tested. The third and fourth configurations showed superiority to the normal kneading profiles regarding the mechanical properties. Samples of composites are withdrawn after each processing extruder element to study the effect of this element on the fiber dimension. Measurement of extracted fibers is carried out by two methods namely dynamic image analysis machine and secondly normal microscopic investigation. Weibull distributions are defined for fiber geometry distributions for the different locations on the extruder configuration. Also, the effect of the shear rate and the extruder configuration on the final dimensions of the fibers extracted from the composite. The results show the correlation between extruder configuration and fiber aspect ratio and hence the composite overall strength. However, further processing like injection molding erases the pre-extrusion effect.

Section: Mechanical Propertiesmentioning

confidence: 99%

Section: Fiber Geometrymentioning

confidence: 99%

Effect of extruder elements on fiber dimensions and mechanical properties of bast natural fiber polypropylene composites

Elsabbagh

Steuernagel²,

Meiners³

et al. 2014

“…15,16 It is expected that the change in natural fiber content in injection moulded products will definitely affect the expected mechanical properties. 17 Therefore, this work aims to understand this phenomenon along a one-dimensional injection moulded product (spiral). It is not logical to assume similarity in behavior between the glass fiber composites and natural fiber composites in injection moulding.…”

Section: Introductionmentioning

confidence: 99%

Rheology of natural fibers thermoplastic compounds: Flow length and fiber distribution

Ramzy

Elsabbagh

Steuernagel

et al. 2013

The presented study investigates the flow length and the corresponding fiber content distribution in the injection‐moulded natural fiber reinforced thermoplastics and its relation to fiber type and processing parameters such as injection pressure, temperature, injection rate and mould tempering by increasing die temperature. In this research, polypropylene compounds with nominally 30 wt % hemp and sisal fibers are investigated. The influence of the injection pressure (500 and 1000 bar), melt temperature (180°C, 200°C, and 220°C), and die temperature (23°C and 80°C) on the fiber content distribution all over the sample is investigated. An increasing linear trend of fiber content along the spiral length is observed as an evidence of a fiber/polymer multiflow system. A pattern for fiber content distribution with respect to the fiber length along the injected spiral can be distinguished, where the longer fibers are usually found at the end of the injected part and the shorter fibers remain near mould entrance point. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39861.

Cure characteristics, mechanical, thermal, and coloring properties of natural rubber/dye‐loaded shell powder composites

Zhou

Fan

et al. 2017

To explore the application of shell powder (SP) in rubber, a dye-loaded SP (DSP) bio-filler based on SP and Congo red was incorporated into natural rubber (NR). The adsorption experiments demonstrated that the maximum monolayer adsorption capacity of Congo red onto SP was 69.3 mg/g. The effect of aluminate coupling agent and DSP was investigated by evaluating the cure characteristics, mechanical, thermal, and coloring properties of NR/DSP composites. It was suggested that the optimum amount of aluminate coupling agent was 2 wt %, and the best tensile strength (24.80 MPa) of vulcanizates was achieved at the DSP content of 20 phr, while other mechanical properties such as tear strength kept increasing with the addition of DSP. Furthermore, the improved thermal stability and uniform color distribution of the NR composites was obtained. The results indicate that DSP is promising to become a low-cost filler and pigment for rubber materials.