Conspectus
Carbon dioxide (CO2) has long been
considered a sustainable
comonomer for polymer synthesis due to its abundance, easy availability,
and low toxicity. Polymer synthesis from CO2 is highly
attractive and has received continuous interest from synthetic chemists.
In this regard, alternating copolymerization of CO2 and
epoxides is one of the most well-established methods to synthesize
aliphatic polycarbonates. Moreover, binucleophiles including diols,
diamines, amino alcohols, and diynes have been reported to copolymerize
with CO2 to give polycarbonates, polyureas, polyurethanes,
and polyesters, respectively. Nevertheless, little success has been
made for incorporating CO2 into the most widely used polyolefin
materials.
Although extensive studies have been focused on the
copolymerization
of olefins and CO2, most of the attempted reactions resulted
in olefin homopolymerization owing to the endothermic property and
high energy barriers of CO2 insertion during the chain
propagation process. In this Account, we show how this challenge is
addressed by taking advantage of a metastable lactone intermediate,
3-ethylidene-6-vinyltetrahydro-2H-pyran-2-one (EVP),
which is produced from CO2 and butadiene via palladium
catalysis. Homopolymerization of EVP furnishes CO2/butadiene
copolymers with up to 29 wt % of CO2 content. This reaction
strategy represents a breakthrough for the long-standing challenge
of inherent kinetic and thermodynamically unfavorable CO2/olefin copolymerization. A new class of polymeric materials bearing
repeating bicyclic lactone and unsaturated lactone units can be obtained.
Importantly, one-pot copolymerization of CO2/butadiene
or terpolymerization of CO2/butadiene/diene can be achieved
to afford copolymers through a two-step reaction protocol. Interestingly,
the bicyclic lactone units in the polymer chain can undergo ring-opening
through hydrolysis and aminolysis, while reversible ring-closing of
the hydrolyzed or aminolyzed units was also achieved simply by heating.
Over the past few years, more and more studies have utilized EVP
as an intermediate to synthesize copolymers from olefins, butadiene,
and CO2. Recently, we successfully incorporated CO2 into the most widely used polyethylene materials via the
direct copolymerization of EVP and ethylene. Taking advantage of the
bifunctional reactivity of EVP, we were able to access two types of
main-chain-functionalized polyethylenes through palladium-catalyzed
coordination/insertion copolymerization and radical copolymerization.
Besides polyethylenes, CO2 was also incorporated into poly(methyl
methacrylate), poly(methyl acrylate), polystyrene, polymethyl acrylate,
polyvinylchloroacetate, and poly(vinyl acetate) materials via radical
copolymerization of EVP and olefin monomers. The EVP/olefin copolymerization
strategy provides a novel avenue for the synthesis of highly versatile
copolymers from an olefin, CO2, and butadiene.