The high-temperature methanation of CO is an important reaction in the processes used to produce substitute natural gas, while the Ni-based catalysts prepared using the conventional impregnation method tend to deactivate under high-temperature reaction conditions. This paper describes the design and assembly of ordered mesoporous alumina (OMA) using highly disperse ~5 nm nickel nanoparticles (Ni NPs), via a one-pot, evaporation-induced self-assembly (EISA) method. Small-angle X-ray diffraction (XRD), transmission electron microscope (TEM), and N2 adsorption and desorption results revealed that this catalytic material had highly ordered mesopores, which were retained even after long-term stability tests. The catalyst exhibited excellent sintering-resistant and anti-coking properties in high-temperature CO methanation reactions (60% CO conversion after 50 hours of accelerated deactivation at 700°C). The improved catalytic performance was attributed to the matrix of the OMA, which effectively improved the dispersion of the nickel particles, and prevented the Ni NPs from sintering, via a particle migration and coalescence mechanism. The Ni-OMA catalyst demonstrated here shows promise for high-temperature methanation.The production of substitute natural gas (SNG) from coal and biomass is significant in areas such as China and India where the available quantity of domestic natural gas cannot meet the enormous demand [1]. SNG is typically produced via the gasification of feedstock and CO methanation reaction. In industry, the CO methanation is typically performed in an adiabatic fixed-bed reactor. However, the reaction is highly exothermic (ΔH 298 K = 206.1 kJ mol −1 ), and the hotspot tend to form in the catalyst bed; the methanation catalyst can be deactivated at such high reaction temperature (typically above 550°C) [2]. Industrial high-temperature methanation processes favor more energy-efficient designs. For example, in Topsøe's recycle energy-efficient methanation process (TREMP), the exit temperature at the point after the first methanation reactor is approximately 650-700°C catalysts therefore need to be resistant to both sintering and coking at high temperature [4].As a result of their low cost and relatively high activity, Ni-based catalysts have been widely applied in large-scale industrial methanation processes [3,4]. The size of the Ni nanoparticles (NPs) is intimately related to the performance of the catalysts. Ni NPs, which have a small crystal size, not only have a high surface-to-volume ratio, but also show an improved resistance to coke formation [5,6]. However, Ni NPs tend to grow larger through particle migration and coalescence as a result of their low Tammann temperature (590°C), especially under the long-term application of extreme reaction conditions (e.g., temperature > 600°C) [7]. The suppression of the sintering of Ni NPs via rational design is critical to the improvement of the performance of Ni-based catalysts. Much effort has been dedicated to tackling this matter, and materials with well...