Complementary metal oxide semiconductor (CMOS) technology is one of the leading fabrication technologies of the semiconductor integrated-circuit industry. We have discovered features inherent in the standard CMOS fabrication process that lend themselves to the manufacturing of micromechanical structures for sensor applications. In this paper we present an unconventional layout design methodology that allows us to exploit the standard CMOS process for producing microbridges. Two types of rnicrobridges, bare polysilicon microbridges and sandwiched oxide rnicrobridges, have been manufactured by first irnplernenting a special layout design in an industrial digital CMOS process, followed by a postprocessing etching step.Le procCdC semi-conducteur i oxyde de rnttal cornplkrnentaire (CMOS) est I'une des principales technologies de fabrication de l'industrie des circuits semiconducteurs intkgrks. Nous avons dkcouvert des caractCristiques inhCrentes au procCdC de fabrication CMOS qui se prctent bien i la production de structures rnicrornkcaniques pour utilisation dans des senseurs. Dans cet article, nous presentons une mCthodologie non conventionnelle qui permet d'adapter le procCdC CMOS standard B la production de rnicroponts. Deux types de rnicroponts, en polysilicium seulernent ou avec oxyde en sandwich, ont Ctk fabriquCs, en rnettant d'abord en oeuvre cette nouvelle rnCthodologie et en passant ensuite i I'ktape de la lithographie.
[Traduit par la revue]Can. 1. Phys. 67, 184 (1989)
IntroductionSilicon micromachining technology is capable of producing a variety of mechanical microstructures for sensor and actuator applications (1). The fabrication of microbridges, cantilever beams, microvalves, and even pin joints and gears is a reality today (2, 3). These microstructures enable relatively accurate measurements of force, vibration, acceleration, displacement, and vapor concentration. Despite the overwhelming potential for applications associated with these microstructures, only a few commercial sensors are fabricated using this technology. The main reason for this limitation is the technological incompatibility between the existing silicon micromachining technology and the commercial integrated-circuit (IC) fabrication technology (4). However, it is highly desirable to have the sensor with-the signal-conditioning circuitry on the same chip, because it results in a high signal-to-noise ratio for transmitting a reliable transduced signal to a control system or display (5).To investigate and possibly offer a solution to this problem, we propose a new methodology to fabricate micromechanical structures for sensor applications. Our method is based on a standard industrial complementary metal oxide semiconductor (CMOS) process, optimized for high yield, component density, and reliability. To realize micromechanical structures in a standard CMOS process, we employ an unconventional layout design methodology to obtain a basic structure. A postprocessing step, an isotropic or an anisotropic etching, is then used to release free...