Solvent deasphalting
of the bottom of vacuum distillation columns
(vacuum residue, VR) is a process practiced worldwide. In Northern
Alberta, a solvent deasphalting plant was designed to process up to
4000 tons/day of the asphaltenic pitch. Asphaltenes oxy-cracking in
liquid phase could be a new approach to asphaltenes upgrading and
conversion into valuable chemicals. Oxy-cracking is a combination
of oxidation and cracking in basic aqueous media at moderate temperatures
(170–225 °C) and pressures (300–500 psi). This
process could act very selectively producing smaller amounts of greenhouse
gases like CO2, thus being considered environmentally friendly.
In this work, a mild oxy-cracking treatment of C5-asphaltenes
solid from Athabasca vacuum residue was investigated. The reaction
kinetics and possible reaction mechanism for C5-asphaltenes
oxy-cracking in water under alkali conditions were studied. Products
solubilized under different severities were characterized using Fourier
transform infrared and nuclear magnetic resonance spectroscopies,
simulated distillation, elemental analysis, and ultraviolet–visible
spectrophotometry to investigate the structure of solubilized products
and changes in asphaltenes structures after the reaction. A model
based on sequential-parallel reactions from the asphaltenes to water-soluble
products and CO2 was found to describe the process successfully.
Products of oxidized functionalities like carboxylic acids, their
salts, methyl ethers and esters, and sulfur-oxidized forms plus phenolics
were determined as the most significant fractions soluble in water.
Solubilization of asphaltenes in water could also decrease challenges
regarding facilities and pipelines plugging.