Rare earth (viz. La, Ce, Sm, Nd and Yb) promoted CaO catalysts have been investigated, comparing their surface properties (viz. surface area and basicity/base strength distribution) and catalytic activity/selectivity in the oxidative coupling of methane at different reaction conditions (temperatures, 650-800• C, CH 4 /O 2 ratios, 2.0-8.0 and space velocity, 51 360 cm 3 g −1 h −1 ). The surface properties and catalytic activity/selectivity are strongly influenced by the rare earth promoter and its concentration. Apart from the Sm-promoted CaO catalyst, both the total and strong basic sites (measured in terms of CO 2 chemisorbed at 50• and 500• C respectively) are decreased due to the promotion of CaO by rare earth metals (viz. La, Ce, Nd and Yb). The catalytic activity/selectivity is strongly influenced by the temperature, particularly below ≤700• C, whereas at higher temperature no further effect is seen. The La 2 O 3 -CaO, Nd 2 O 3 -CaO and Yb 2 O 3 -CaO catalysts showed high activity and selectivity, and also their results are comparable. Among the catalysts, Nd-promoted CaO (with Nd/Ca = 0.05) showed the best performance (19.5% CH 4 conversion with 70.8% C 2+ selectivity) in the oxidative coupling of methane. A close relationship between the surface density of total and strong basic sites (measured in terms of CO 2 chemisorbed at 50• and 500 • C respectively) and the C 2+ selectivity and/or C 2+ yield has been observed.
2005 Society of Chemical IndustryKeywords: oxidative coupling of methane; rare earth-promoted CaO catalysts; basicity/base strength distribution; catalytic activity/selectivity
INTRODUCTIONThe oxidative coupling of methane (OCM) to higher hydrocarbons using metal oxide catalysts has been investigated worldwide by a number of research groups in the last two decades. The activation of methane is very difficult due to the high strength of the C-H bond, which requires lot of energy to activate the bond. Therefore, high temperature is required to activate the C-H bond, but at high temperatures, C-C bond scission will take place and hence the selectivity to ethylene and ethane will decrease. The alkali metal-promoted catalysts showed a good activity and high selectivity in the OCM process but the main problem with this catalyst system is the evaporation of alkali metals at high reaction temperature which causes catalyst sintering and also catalyst deactivation. In order to avoid this problem, it is necessary to use a high-melting promoter such as an alkaline earth or rare earth metal in the catalyst for the OCM reaction.The use of a number of calcium oxide-based catalysts 1 -11 for the OCM has been reported in the literature. However, the studies on the OCM over