A small amount of silicon incorporation into diamond-like carbon (DLC) films
prepared by plasma-enhanced chemical vapour deposition (PECVD) onto
Al2O3:TiC substrates was studied by a combination of surface analysis
and nanomechanical measurement techniques, namely XPS, Raman spectroscopy,
nanoindentation and nanoscratch methods. Addition of silicon to the DLC films
leads to an increase in the fraction of sp3, as deduced from XPS analysis,
and a decrease in the Raman band intensity ratio ID/IG. Although the
coated substrates exhibit better scratch resistance and lubricity, the films
as deposited are softer than the Al2O3:TiC substrates. Upon silicon
incorporation, the mechanical and tribological properties are degraded. Wear
protection of the Al2O3:TiC substrate by DLC coating corresponds to the
competition between the reduction in friction coefficient and the softening of
the films. It is suggested that, for such a PECVD process, the degradation of
the mechanical properties is caused by the increased hydrogen content in the
deposits when silicon is incorporated, as is shown by the increased Raman
spectral background slope. These tendencies are attributable to the
development of polymer-like chains, which can weaken the inter-molecular
structure of the films.