Poly(N-vinylpyrrolidone)-stabilized polystyrene
(PS) latexes have been coated with thin overlayers of
polyaniline (PANi) to produce electrically conductive
“core−shell” particles. In this work we focused
on
the morphology of the PANi overlayer, the colloid stability of the
coated latexes, and electrical conductivity.
PANi-coated particles exhibit a nonuniform morphology as observed
by scanning electron microscopy
(SEM), in comparison with the relatively smooth polypyrrole overlayers
synthesized in a previous study
(Lascelles, S. F. et al., J. Mater. Chem.
1997,
7, 1339 and 1349). Disk centrifuge
photosedimentometry
confirmed that the PANi-coated PS latexes were weakly flocculated.
The underlying PS latex “core” was
quantitatively removed by solvent extraction, and SEM observations of
the PANi residues revealed a
“broken egg shell” morphology. Vibrational bands due to the
PANi component were more intense in both
the FT-IR and Raman spectra of the PANi-coated PS latexes, which is
also consistent with the “core−shell”
morphology. No reduction in the surface roughness of the PANi
overlayer was observed when the rate
of the aniline polymerization was decreased or if the latex surface was
pretreated with either a thin
polypyrrole overlayer or a layer of adsorbed surfactant.
Similarly, only rough PANi overlayers were
observed when coating a sulfonated PS latex. However, a more
uniform deposition of PANi and a
corresponding improvement of colloid stability were obtained using
aniline hydrochloride monomer in the
absence of added acid.