To
meet contemporary industry needs, saline wastewater treatment
with zero liquid discharge goals is gaining increasing attention.
In this context, evaporative crystallization has been applied to simultaneously
remove all dissolved compounds as a solid residue. By conducting simultaneous
crystallization in a way that the components crystallize as single
particles, their downstream separation as products is made simple,
so that no solid waste is generated. We have recently identified the
main phenomena that control particle morphology for batchwise simultaneous
crystallization in the NaCl–KCl–H2O model
system seeded with NaCl. In this work, a process strategy is proposed,
wherein crystallization elementary phenomena are tuned by seeding
with KCl particles. Formation of multicomponent particles was inhibited
with a small seed surface area, because the epitaxial growth of NaCl
upon the KCl seeds was hampered. By a proper choice of seeding policy,
the product may be classified into large particles rich in KCl (purity
higher than 90 wt %) and smaller particles rich in NaCl (∼75
wt %). Secondary nucleation and epitaxial growth of NaCl on KCl were
the main hindrances to the formation of pure populations of each compound.