A new class of surfactants has been developed and tested for chemical enhanced oil recovery (EOR) that shows excellent performance under harsh reservoir conditions. These novel Guerbet alkoxy carboxylate (GAC) surfactants fulfill this need by providing large, branched hydrophobes; flexibility in the number of alkoxylate groups; and stability in both alkaline and nonalkaline environments at temperatures up to at least 120 C. The new carboxylate surfactants were recently manufactured at a cost comparable to other commercial EOR surfactants by use of commercially available feedstocks. A formulation containing the combination of a carboxylate surfactant and a sulfonate cosurfactant resulted in a synergistic interaction that has the potential to reduce the total chemical cost further. One can obtain both ultralow interfacial tension (IFT) with the oils and a clear aqueous solution (even under harsh conditions such as high salinity, high hardness, and high temperature with or without alkali) with these new large-hydrophobe alkoxy carboxylate surfactants. Both sandstone and carbonate corefloods were conducted, with excellent results. Formulations were developed for both active oils (contains naturally occurring carboxylic acids) and inactive oils (oils that do not produce sufficient amounts of soap/ carboxylic acid), with excellent results.
IntroductionThe recent development of new surfactants has greatly broadened the applications of chemical EOR (CEOR) to a much wider range of reservoir conditions with a relatively low chemical cost. A better understanding of the relationship between the surfactant structure and performance has improved the process of screening and identifying suitable high-performance surfactants for EOR (Solairaj 2011;Solairaj et al. 2012). The use of microemulsion phasebehavior observations used in this study is a very efficient way to screen surfactants (Jackson 2006;Zhao et al. 2008;Levitt et al. 2009;Flaaten et al. 2010;Solairaj et al. 2012). Adkins et al. (2010) demonstrated that Guerbet alkoxy sulfates made with large hydrophobes exhibited good performance under a wide range of conditions. Furthermore, Guerbet alkoxy sulfates can be made in various hydrophobicities by changing the number of propylene oxide (PO) and ethylene oxide (EO) groups to tailor them to different reservoir conditions including high salinity and high hardness. However, Guerbet alkoxy sulfates at neutral pH are not chemically stable above approximately 60 C. Their stability improves if the pH is increased to the range of 10 to 11. However, such high pH requires the use of alkali, and there are circumstances when that is not practical (e.g., when gypsum or anhydrite is present in the reservoir rock or when soft water is