CoMo/Al2O3 sour water gas shift
catalysts
with and without TiO2 modification have been tested in
parallel industrial reactors under lean steam/gas conditions for two
years, and part of catalyst samples was taken out each year during
the maintenance period. The catalyst samples have been characterized
using temperature programmed sulfurization (TPS), X-ray diffraction
(XRD), and laser Raman and BET surface area measurements. The results
have shown that adding TiO2 to the catalyst makes the active
components, e.g., Mo and Co, easier to be sulfurized with higher sulfur
capacity in the catalyst itself. This may be the main reason why the
TiO2 modified CoMo catalyst to be active even at low H2S gas stream. The results from industrial operation showed
that adding TiO2 to the shift catalyst increases the catalyst
activity and stability, presents the higher shift activity in a broader
range of H2S content, depresses the aggregating of the
molybdenum oxide, and reduces carbon deposition. In addition, the
TiO2 additive in the catalyst also helps to maintain the
physical properties of the shift catalysts. In the freshly prepared
catalyst, the active components e.g., MoO3 is mainly present
in the internal surface or sublayer of the catalyst, but it gradually
migrates to the catalyst surface with the time on stream. In summary,
the CoMo/Al2O3 based sour water gas shift catalyst
showed stable shift performance under the lean steam/gas conditions,
adding TiO2 to the catalyst significant improves the catalyst
activity and resulting into stable operation in the industrial reactor
operation in a wide range of H2S concentrations.