Noble metal clusters were generated and stabilized in
poly(amide imide) (PAI) polymers in high dispersion
and high concentration of typically 15 wt %. The loaded polymers
were prepared as pore-free, mechanically
stable membranes, which have been successfully tested for catalytic
activity in membrane reactors. Pure Pd-
and Ag-loaded as well as bimetallic Pd/Ag, Pd/Cu, Pd/Co, and Pd/Pb PAI
films were investigated by means
of X-ray absorption spectroscopy (XAFS), X-ray diffraction (XRD), and
transmission electron microscopy
(TEM) to characterize the structure and morphology of the metal
clusters in the protective polymer. The
measurements consistently show a homogeneous distribution of metallic
nanoclusters of 1−3 nm size with
a smaller amount of larger aggregates up to 30 nm in some of the films.
The precise cluster size and distribution
critically depend on the solvents used
(N-methyl-2-pyrrolidone, tetrahydrofuran) as well as on
other preparation
parameters such as the stirring time of the metal precursor/polymer
solution. In the case of Pd/Ag and Pd/Pb
bimetallic films no clear evidence for the formation of bimetallic
clusters in the membrane, i.e. alloying of
both metal components, is found. In Pd/Cu and Pd/Co membranes,
chlorine from the CuCl2 and CoCl2
precursors reacts with Pd, which may influence the Pd catalytic
behavior. Reduction of the oxidized metal
nanoclusters by H2 at 300 K is quantitatively studied by
means of XAFS and gas permeation. Optimum
membrane preparation conditions are discussed with respect to the
cluster formation mechanism.