Carmon Creek Thermal Field Development Project

Abstract

Carmon Creek is Shell's Heavy Oil In-Situ thermal field development project in Peace River, Alberta, Canada. The Peace River Lease contains some 10 billion barrels of bitumen in-place at a depth of 600 m with viscosity as high as 100,000 cP. The Carmon Creek Phase 1&2 facilities, targeting a subset of this resource, are planned to start-up in 2018 and include oil treatment at 80,000 bod, produced water recycling and steam generation at 50 kt/d and electricity from co-generation at 600 MW. Over the project life-cycle, approximately 7000 dedicated wells (injectors and producers) will be drilled. The Carmon Creek development concept is a combination of cyclic steam stimulation (CSS) and vertical steam drive (VSD) utilizing vertical and deviated wells in inverted 7-spot patterns at a well spacing of 115m (or 2.8 acres). Produced and imported gas is burnt to generate steam and electricity in co-generation facilities. Electricity is exported to market. After transfer of the thermal energy in the steam the bitumen viscosity is reduced sufficiently enabling production via conventional beam pumps. The produced emulsion is separated into gas, oil and water for treatment in the central processing facilities. Acid gas consisting CO2 and H2S is re-injected to deep disposal and the remaining treated produced gas burned in the co-generation facilities. Treated bitumen is mixed with diluents for pipeline export. Steam generation is fed by recycled water with excess water stored in a saline aquifer, which can be back-produced as needed. This paper provides an overview of the main aspects of the field development, the challenges related to project delivery for a mega-thermal development and the solutions that were selected to address these challenges.