Carbon-supported
Pt–Co (Pt–Co/C) nanoparticles with
a high Pt loading are regarded as promising cathode catalysts for
practical applications of proton exchange membrane fuel cells (PEMFCs).
Unfortunately, with high loading, it is difficult to improve the catalytic
durability while maintaining the particle size between 2 and 5 nm
to ensure the initial catalytic activity. Thus, it is of great significance
to prepare high-loading Pt–Co/C catalysts with enhanced activity
and durability. Herein, we proposed an efficient way to prepare high-Pt-loading
(>50 wt %) Pt–Co/C catalysts without using any further surfactants.
Furthermore, due to the one-step selective acid etching and surface
Au modification, the as-prepared catalysts only need to undergo thermal
treatment at as low as 150 °C to achieve a surface structure
rich of Pt and Au. The average particle size of the as-prepared Au–Pt–Co/C-0.015
is 3.42 nm, and the Pt loading of it is up to 50.2 wt %. The atomic
ratio of Pt, Co, and Au is 94:5:1. The mass activity (MA) is nearly
1.9 times that of Pt/C (60 wt %, JM) and the specific activity is
also improved. The MA loss after the 30,000-cycle accelerated degradation
test (ADT) is only 9.4%. The remarkable durability is mainly due to
the surface Au modification, which can restrict the dissolution of
Pt and Co. This research provides an effective synthesis strategy
to prepare high-loading carbon-supported Pt-based catalysts beneficial
to practical PEMFC applications.