In recent years, the large consumption
of lithium-ion batteries
(LiBs) has caused resource waste and environmental pollution. It is
crucial to recycle and reuse LiBs, especially the valuable elements
from the spent LiBs. In this research, a new, sustainable, and easy-to-implement
process for the recycling of spent LiFePO4 cathode powder
is proposed. 732 cation exchange resin is used as a leaching agent
and an adsorbent to leach and adsorb Li and Fe from the spent LiFePO4 powder. The effects of various parameters, such as the cathode
scrap-to-resin ratio (1/9), time (35 min), water addition (30 mL),
and reaction temperature (30 °C), on the resin leaching and adsorption
of the waste LiFePO4 cathode powder have been investigated.
The effect of acid concentration on the elution rate during resin
elution and experiments on the recyclability of the resin has been
carried out as well. The results indicate that it is technically and
economically feasible and environmentally friendly to use the 732
cation exchange resin to recover the waste LiFePO4 cathode
powder. Products including high-purity Li2CO3 (99.95%), Fe2O3, and high-purity phosphoric
acid can be obtained based on this process, through which a full component
recovery with a high recovery rate was achieved. We investigated the
reaction of kinetic analysis and also explored the effect of reaction
conditions on the reaction. In contrast to previous studies on spent
LiFePO4 cathode powder, our approach is promising and is
analyzed as follows: (1) the 732 cation exchange resin has a dual
role in the recycling process of used LiFePO4 cathode powder
(leaching-adsorption) in the used LiFePO4 cathode powder
recycling process. (2) The separation of the valued metals and the
phosphoric acid can be achieved in one step using the 732 cation exchange
resin.