We used a pitch foaming process to prepare high surface area activated carbon discs ACD with a relatively high mechanical strength (4.3 MPa) from mixtures of tar pitch and coal powders, with potassium hydroxide as a chemical activator. The two primary parameters investigated in this study were the amount of nitric acid used in the pitch pre-treatment and the size of the coal particles (0 -53 µm, 150 -250 µm, and 355 -550 µm). The pre-treatment of the pitch was observed to be critical in the production of the carbon discs and in this study the preferred ratio of 15 M nitric acid to pitch in weight was 17/100. The coal size of 0 -53 µm produced the activated carbon discs with the highest gas adsorption capacity, which we attribute to the stabilization of the pitch foaming process. Equilibrium adsorption capacities of CO 2 , N 2 , and CH 4 on the carbons were measured by a gravimetric sorption method at pressures up to 3500 kPa. At 298 K the adsorption capacities of carbon foam disc prepared with coal particle size of 0 -53 µm and pitch pre-treated with 18 ml HNO 3 per 100 g pitch were 3.08 mol/kg N 2 , 5.48 mol/kg CH 4 and 8.88 mol/kg CO 2 at about 3500 kPa.